Eutectic Magnesium Alloy Anode Orientation for Short-Circuit Suppression

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Solution Overview

Problem

Magnesium secondary batteries face challenges with internal short circuits due to the exposure of electrochemically active surfaces at grain boundaries where different crystal structures coexist, leading to uneven precipitation of magnesium and increased overvoltage.

Innovation Solution

A magnesium secondary battery design incorporating a negative electrode made of a eutectic magnesium alloy with a specific diffraction peak intensity ratio of (100)/(002) planes less than 15, achieved through an activation step involving high current density charging and discharging, to control the electrode surface state and suppress internal short circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a eutectic magnesium alloy is used to reduce overvoltage and improve ion insertion/extraction, then charging and discharging characteristics are improved, but internal short circuit occurs due to tower-shaped magnesium precipitation at grain boundaries

Engineering Contradiction:
Improvecharging and discharging characteristicsVSAvoidinternal short circuit
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the crystallographic orientation parameter by controlling the diffraction peak intensity ratio of (100)/(002) planes to be 15 or more. This parameter change transforms the electrode surface state, causing magnesium to precipitate uniformly across the surface rather than concentrating at grain boundaries, thereby preventing internal short circuits while maintaining good charging and discharging characteristics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates non-uniform local quality in the electrode surface by controlling crystal orientation. The (100) plane orientation is specifically enhanced to create electrochemically active surfaces at grain boundaries, which directs magnesium precipitation to occur uniformly across the surface rather than forming concentrated towers at boundary regions

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If the (001) plane is exposed on the electrode surface, then the hexagonal close-packed structure is stable, but the plane is electrochemically inactive and prevents reversible dissolution precipitation reaction

Engineering Contradiction:
Improvecrystal structure stabilityVSAvoidreversible dissolution precipitation reaction
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent introduces asymmetry in crystal plane exposure by controlling the diffraction peak intensity ratio to favor the (100) plane over the (002) plane. This asymmetric orientation arrangement ensures that electrochemically active planes are preferentially exposed on the electrode surface, enabling reversible dissolution precipitation reactions while maintaining overall structural stability

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution effectively suppresses internal short circuits and reduces overvoltage in magnesium secondary batteries, enhancing their practical application by improving charging and discharging characteristics.

Implementation Method 1

magnesium ions are smoothly inserted into and extracted from a bulk

Methodology Applied
Scientific EffectIon insertion and extraction: Diffusion

Implementation Method 2

magnesium to be electrodeposited is precipitated in a tower shape

Methodology Applied
Scientific EffectElectrodeposition: Electrodeposition

Data Source

PatentUS20250158017A1Magnesium secondary battery and method for manufacturing magnesium secondary battery
Publication Date: 2025.05.15 THE FURUKAWA BATTERY CO LTD
  • US20250158017A1 patent drawing

AI summary

A magnesium secondary battery includes: a positive electrode; a negative electrode having a magnesium layer made of a eutectic magnesium alloy; a separator; and an electrolytic solution, in which in powder X-ray diffraction measurement of the negative electrode using a CuKα ray, when an intensity ratio Y obtained from a diffraction peak representing a (100) plane within a range of 2θ=32°±5° and a diffraction peak representing a (002) plane within a range of 2θ=35°±5° is defined as a diffraction peak intensity ratio of (100)/(002), 15<Y is satisfied.