Magnesium Battery Active Material Antimony Intermetallics

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Solution Overview

Problem

Current rechargeable batteries, such as lithium-ion batteries, face limitations in achieving high capacity density due to the lack of effective cathode or anode active materials that can fully utilize the high capacity density potential of magnesium ions, which transfer two electrical charges.

Innovation Solution

The development of magnesium batteries utilizing active materials like antimony and its inter-metallic compounds, such as Mg3Sb2, or alloys like Bi0.55Sb0.45, integrated with a magnesium compound electrolyte, enhancing the electrodes' performance and capacity density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional lithium-ion battery materials are used, then the battery structure is well-established and manufacturable, but the capacity density is limited due to single-electron transfer of lithium ions

Engineering Contradiction:
Improvecapacity densityVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent changes the fundamental electrochemical parameter from single-electron transfer (lithium-ion) to two-electron transfer (magnesium-ion), thereby doubling the theoretical capacity density. This parameter change is achieved by substituting lithium-based materials with magnesium-based electrolytes and corresponding electrode materials that accommodate Mg2+ ions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite electrode materials consisting of intermetallic compounds (such as Mg3Sb2, Mg3Bi2) combined with conventional battery materials. These composite structures enable effective magnesium ion insertion and extraction while maintaining structural stability, thus achieving high capacity density with practical manufacturability.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If magnesium ion batteries are developed to utilize two-electron transfer capability, then capacity density is improved, but suitable active materials are lacking

Engineering Contradiction:
Improvecapacity densityVSAvoidmaterial availability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent identifies and utilizes intermetallic compounds with specific crystal structures (such as Mg3Sb2, Mg3Bi2) that have proven electrochemical stability and reversibility for magnesium ion insertion/extraction. These materials represent a parameter change from conventional lithium-based active materials to magnesium-compatible intermetallics.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs abundant earth elements (magnesium, antimony, bismuth) to create active materials that are both high-performance and cost-effective. These materials replace rare lithium-based compounds with more abundant alternatives, improving both reliability and manufacturability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If intermetallic compounds like Mg3Sb2 are used as active material, then electrochemical performance is improved, but material complexity increases

Engineering Contradiction:
Improveelectrochemical performanceVSAvoidmaterial complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses intermetallic compounds (Mg3Sb2, Mg3Bi2) as active materials that combine multiple elements in specific stoichiometric ratios. These composite materials provide both the necessary electrochemical performance for magnesium ion batteries and a defined crystal structure that facilitates reversible ion insertion/extraction.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes the specific local crystal structure and chemical environment within the intermetallic compounds to create favorable sites for magnesium ion insertion and extraction. The localized atomic arrangement in these intermetallics provides optimal electronic and structural properties for high-performance electrochemistry.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These improved active materials result in a rechargeable magnesium battery system with higher energy density and capacity, surpassing conventional lithium-ion batteries by effectively utilizing the two-electron transfer capability of magnesium ions, leading to improved electrochemical performance and extended cycle life.

Implementation Method 1

A magnesium ion in a magnesium or magnesium ion battery carries two electrical charges

Methodology Applied
Scientific EffectIon transfer: Ion Exchange

Implementation Method 2

The active material includes an inter-metallic compound of magnesium and antimony

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS8685564B2Active material for rechargeable battery
Publication Date: 2014.04.01 TOYOTA JIDOSHA KK
  • US8685564B2 patent drawing
  • US8685564B2 patent drawing
  • US8685564B2 patent drawing

AI summary

A magnesium battery includes a first electrode including an active material and a second electrode. An electrolyte is disposed between the first electrode and the second electrode. The electrolyte includes a magnesium compound. The active material includes an inter-metallic compound of magnesium and antimony. The active material also includes antimony or an alloy of bismuth and antimony.