Magnesium Boride Hydrogenation for High-Capacity Storage

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Solution Overview

Problem

Current hydrogen storage technologies face challenges in achieving high hydrogen capacity, low reaction enthalpy, reversibility, and low desorption temperature simultaneously, particularly for automotive applications, as seen with magnesium hydride, which requires temperatures above the operating limit for automobile use.

Innovation Solution

A direct solid-state method for synthesizing magnesium borohydride (Mg(BH4)2) through high-pressure hydrogenation of magnesium boride (MgB2) at elevated temperatures, eliminating the need for catalysts and milling, and using compacted powders in an inert atmosphere to achieve high-capacity reversible hydrogen storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If magnesium hydride (MgH2) is used for hydrogen storage, then high hydrogen capacity (7.6 wt%) and fast reaction kinetics are achieved, but the desorption temperature (300°C) exceeds the operating temperature limit for automobile applications (120°C)

Engineering Contradiction:
Improvehydrogen capacityVSAvoiddesorption temperature
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The patent uses composite materials by combining magnesium boride (MgB2) with hydrogen to form magnesium borohydride (Mg(BH4)2). This composite approach allows the material to achieve high hydrogen capacity (14 wt%) while lowering the desorption temperature to below 120°C, resolving the contradiction between hydrogen capacity and desorption temperature.

Inventive Principle:
Principle #40Composite materials

2Temperature

If complex metal hydride compounds such as alanates and borohydride compounds are used, then desorption temperature is reduced below 120°C, but the synthesis process becomes complex requiring catalysts and multiple steps

Engineering Contradiction:
Improvedesorption temperatureVSAvoidsynthesis process complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by using high pressure (950 bars) and elevated temperature (400°C) during synthesis to directly form magnesium borohydride from magnesium boride and hydrogen gas. This single-step high-pressure hydrogenation approach eliminates the need for catalysts and multiple synthesis steps, simplifying the process while achieving low desorption temperature.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If traditional synthesis methods for magnesium borohydride are used, then catalysts and milling steps are required, but this increases manufacturing complexity and reduces productivity

Engineering Contradiction:
Improvehydrogen capacityVSAvoidsynthesis efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent extracts and eliminates unnecessary steps from traditional synthesis methods by removing catalysts and milling operations. The direct high-pressure hydrogenation of magnesium boride produces magnesium borohydride in a single step, significantly improving synthesis efficiency and productivity while maintaining high hydrogen capacity.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method achieves nearly complete hydrogenation with a capacity of 14 wt% hydrogen, demonstrating a stable and reversible storage system that can release >12 wt% hydrogen upon heating and regenerate through direct hydrogenation, overcoming thermodynamic and kinetic constraints.

Implementation Method 1

A direct solid-state method for synthesizing magnesium borohydride (Mg(BH4)2) through high-pressure hydrogenation of magnesium boride (MgB2) at elevated temperatures

Methodology Applied
Scientific EffectHydrogenation: Hydrogenation

Data Source

PatentUS8147788B1Direct synthesis of magnesium borohydride
Publication Date: 2012.04.03 SANDIA NAT LAB
  • US8147788B1 patent drawing
  • US8147788B1 patent drawing
  • US8147788B1 patent drawing

AI summary

A method is disclosed for directly preparing an alkaline earth metal borohydride, i.e. Mg(BH4)2, from the alkaline earth metal boride MgB2 by hydrogenating the MgB2 at an elevated temperature and pressure. The boride may also be doped with small amounts of a metal chloride catalyst such as TiCl3 and/or NiCl2. The process provides for charging MgB2 with high pressure hydrogen above at least 70 MPa while simultaneously heating the material to about 350° C. to about 400° C. The method is relatively simple and inexpensive and provides a reversible hydride compound having a hydrogen capacity of at least 11 wt %.