Magnesium Boron Particle Fuel Blend for Aerospace Range

Solution Overview

Problem

Existing fuels for aerospace vehicles, such as air-launched decoys and cruise missiles with air-breathing turbine power plants, face limitations in increasing range due to challenges in enhancing energy density and ignition characteristics, particularly with external fuel tanks compromising lift-drag ratio and maneuverability.

Innovation Solution

A fuel blend comprising a hydrocarbon-based fuel and particles of magnesium and boron, with a specific composition and size distribution, is developed to increase the fuel's energy density and ignitability, including the use of surfactants and dispersants to maintain particle suspension and improve viscosity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If external fuel tanks are added to increase range, then the amount of fuel carried is increased, but the lift-drag ratio and maneuverability are reduced

Engineering Contradiction:
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The invention merges the fuel storage function with the existing vehicle structure by incorporating high-energy-density fuel particles directly into the fuel system, eliminating the need for separate external fuel tanks while maintaining increased fuel capacity and range

Inventive Principle:
Principle #5Merging (Combining)

2Use of energy by moving object

If conventional fuels are used, then the fuel system is simple, but the energy density and ignition characteristics are insufficient for extended range

Engineering Contradiction:
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The invention uses composite fuel particles comprising magnesium and boron in specific ratios (14-28 wt% magnesium, 70-90 wt% boron) with controlled size distributions (10-500 micrometers), creating a multi-component fuel system that achieves superior energy density and ignition characteristics while maintaining manageable formulation complexity through standardized particle specifications

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fuel blend achieves a higher gravimetric energy density and improved combustibility, enhancing the range and performance of aerospace vehicles by providing a more efficient and stable combustion process.

Implementation Method 1

the fuel blend comprises a hydrocarbon based fuel and particles that comprise magnesium and boron... the fuel blend achieves a higher gravimetric energy density and improved combustibility, enhancing the range and performance of aerospace vehicles by providing a more efficient and stable combustion process

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

the fuel blend further comprises at least one of a surfactant and a dispersant... the surfactant comprises succinimides, poly-isobutylene succinimide, octylamine, trioctylamine, sorbitan trioleate, a non-ionic surfactant that includes hydrophilic polyethylene oxide chains on a hydrocarbon oleophilic group

Methodology Applied
Scientific EffectSurfactant: Surfactant

Implementation Method 3

the dispersant comprises CaCO3 microcrystals 'coated' with an alkylsulfonate wetting agent... the dispersant is present in an amount of 1 to 15 wt %, based on a total weight of the fuel blend

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Data Source

PatentUS10538713B1Process and chemistry for formulating magnesium treated boron powder into a combustible slurry fuel
Publication Date: 2020.01.21
  • US10538713B1 patent drawing
  • US10538713B1 patent drawing

AI summary

Disclosed herein is a fuel blend comprising a hydrocarbon based fuel; and particles that comprise magnesium and boron. Disclosed herein too is a method comprising blending a composition comprising a hydrocarbon based fuel and particles that comprise magnesium and boron to form a fuel blend.