Magnesium-Doped Silicon Anode Structure for Crack-Resistant Li Batteries

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Solution Overview

Problem

Lithium secondary batteries face challenges with silicon-based anodes due to large volume expansion ratios, leading to cracks and electrolyte exposure during repeated charging and discharging, which affects their capacity and lifespan.

Innovation Solution

An anode for lithium secondary batteries is developed with a composite active material layer comprising carbon-based and silicon-based materials, where the silicon-based materials are doped with magnesium and include a carbon coating, and a double-layered structure is used to manage volume expansion and enhance stability, with specific content ratios and magnesium doping levels optimized to improve charge and discharge performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based active material is used to increase capacity, then the battery capacity is improved, but the anode structure becomes unstable due to large volume expansion ratios causing cracks and electrolyte exposure

Engineering Contradiction:
Improvebattery capacityVSAvoidanode structure stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies nested structure by placing silicon-based active material particles inside a carbon-based matrix. The carbon matrix acts as a container that accommodates the silicon particles, allowing the silicon to expand and contract during charging and discharging cycles without compromising the overall anode structure. This nested configuration resolves the contradiction by enabling high capacity from silicon while maintaining structural stability through the enclosing carbon framework.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent employs composite materials by combining silicon-based active material with carbon-based materials to form a hybrid anode structure. The composite consists of silicon particles dispersed within a carbon matrix, where each material contributes its advantageous properties: silicon provides high capacity while carbon provides structural stability and conductivity. This composite approach directly addresses the technical contradiction by integrating the high-capacity silicon with the stable carbon framework, preventing cracks and electrolyte exposure while maintaining enhanced battery capacity.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If silicon-based active material is used to increase capacity, then the battery capacity is improved, but the anode structure becomes unstable due to large volume expansion ratios causing cracks and electrolyte exposure

Engineering Contradiction:
Improvebattery capacityVSAvoidbattery lifespan
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The nested configuration of silicon particles within a carbon matrix protects the silicon from structural degradation during repeated charging and discharging cycles. The carbon framework maintains its integrity over time, continuously accommodating silicon volume changes without cracking. This resolves the contradiction by enabling the use of high-capacity silicon while the durable carbon structure ensures long-term battery lifespan through countless charge-discharge cycles.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The composite structure of silicon-based and carbon-based materials creates a synergistic system where silicon delivers high capacity and carbon provides structural durability. The carbon matrix acts as a robust scaffold that resists degradation over time, preventing the formation of cracks that would expose silicon to electrolyte and cause failure. This composite design simultaneously achieves enhanced capacity and extended battery lifespan by combining the complementary properties of both materials.

Inventive Principle:
Principle #40Composite materials

3Reliability

If magnesium doping is applied to silicon-based material to improve stability, then the structural stability is improved, but the manufacturing complexity increases due to precise doping control requirements

Engineering Contradiction:
Improveanode structure stabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by optimizing the magnesium doping concentration within a specific range (0.1-5 wt%) to achieve the desired balance between structural stability and manufacturing feasibility. By defining this optimal parameter range, the invention transforms the complex doping control requirement into a manageable specification that can be implemented using conventional mixing and coating techniques, thereby improving stability without excessive manufacturing complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by incorporating magnesium doping specifically in the silicon-based active material regions where structural stability is most needed, rather than uniformly throughout the entire anode. This localized doping approach targets the critical areas requiring reinforcement while keeping the overall manufacturing process relatively simple. The magnesium is introduced during the mixing stage, allowing precise control at the material level without complicating the overall device fabrication.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly improves the rapid charge and cycle life-span properties at room temperature, while maintaining high-temperature performance and reducing the risk of silicon-based material cracking, thereby enhancing the overall lifespan and capacity of lithium secondary batteries.

Implementation Method 1

a first silicon-based active material doped with magnesium

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

the silicon-based materials are doped with magnesium and include a carbon coating

Methodology Applied
Scientific EffectCoating: Coatings

Data Source

PatentUS11929491B2Anode for lithium secondary battery and lithium secondary battery including the same
Publication Date: 2024.03.12 SK ON CO LTD
  • US11929491B2 patent drawing
  • US11929491B2 patent drawing

AI summary

An anode for a lithium secondary battery includes an anode current collector, and an anode active material layer formed on at least one surface of the anode current collector. The anode active material layer includes a carbon-based active material, a first silicon-based active material doped with magnesium and a second silicon-based active material not doped with magnesium. A content of the first silicon-based active material is in a range from 2 wt % to 20 wt % based on a total weight of the anode active material layer.