Magnesium Electrode Surface Engineering for Magnesium-Ion Batteries

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Solution Overview

Problem

Magnesium metal negative electrodes in secondary batteries face challenges due to their electrochemically inert surface state, leading to high overpotential during dissolution and precipitation reactions, which has hindered the commercialization of magnesium-ion batteries.

Innovation Solution

An electrode with an active material layer formed by electrochemical magnesium plating using an electrolytic solution containing a sulfone and a magnesium salt, resulting in a surface composition of magnesium, carbon, oxygen, sulfur, and halogen, with a single peak derived from magnesium in the range of 40 eV to 60 eV, enhancing electrochemical activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If magnesium metal is used as a negative electrode, then resource abundance and production cost are improved, but surface oxidation and electrochemical inertness worsen

Engineering Contradiction:
Improveproduction costVSAvoidelectrochemical activity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies preliminary action by forming a specific surface layer on the magnesium electrode through electrochemical plating before the electrode is put into service. This pre-formed surface layer, containing magnesium, carbon, oxygen, sulfur, and halogen in specific ratios, prevents subsequent surface oxidation and maintains electrochemical activity throughout the battery's operational life.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs composite materials by creating a multi-component surface layer on the magnesium electrode. This layer comprises magnesium as the base metal with incorporated carbon, oxygen, sulfur, and halogen elements, forming a composite structure that combines the high capacity of magnesium with the protective and conductive properties of the additional elements, thereby preventing oxidation while maintaining electrochemical activity.

Inventive Principle:
Principle #40Composite materials

2Device complexity

If conventional magnesium electrode is used, then manufacturing simplicity is improved, but overpotential during dissolution and precipitation reaction worsens

Engineering Contradiction:
Improveelectrode structureVSAvoidoverpotential
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent applies parameter changes by modifying the surface composition and electronic structure of the magnesium electrode. Through electrochemical plating with controlled parameters (electrolyte composition, plating conditions), the surface layer's chemical composition is optimized to reduce the energy barrier for magnesium dissolution and precipitation reactions, thereby lowering overpotential while maintaining a relatively simple overall electrode structure.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If surface oxidation is suppressed, then electrochemical activity is improved, but surface film formation control becomes more difficult

Engineering Contradiction:
Improveelectrochemical activityVSAvoidsurface treatment difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies self-service by designing an electrochemical plating process that automatically forms the protective surface layer under controlled electrochemical conditions. The system self-regulates the formation of the magnesium-carbon-oxygen-sulfur-halogen composite layer through the electrochemical reactions occurring during plating, eliminating the need for separate surface treatment steps while ensuring consistent electrochemical activity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides an electrochemically active surface with suppressed surface oxidation and passive film formation, enabling good electrochemical activity and reducing production costs by using electrochemical magnesium plating, thus facilitating the development of magnesium-ion batteries with improved charge-discharge characteristics and energy density.

Implementation Method 1

an active material layer formed by electrochemical magnesium plating using an electrolytic solution including a sulfone and a magnesium salt dissolved in the sulfone

Methodology Applied
Scientific EffectElectrochemical plating: Electrodeposition

Implementation Method 2

a surface exhibiting a single peak derived from magnesium in the range of 40 eV to 60 eV

Methodology Applied
Scientific EffectX-ray photoelectron spectroscopy: Photoelectric Effect

Data Source

PatentEP3255711B1Electrode, method for manufacturing same, and electrochemical device
Publication Date: 2021.03.31 MURATA MFG CO LTD
  • EP3255711B1 patent drawingFigure 1
  • EP3255711B1 patent drawingFigure 2(a)~2(e)
  • EP3255711B1 patent drawingFigure 3~4

AI summary

An electrode includes at least magnesium, carbon, oxygen, sulfur, and halogen. The electrode also has a surface exhibiting a single peak derived from magnesium in the range of 40 eV to 60 eV.