Magnesium-Based Hydrogen Storage Composite

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Solution Overview

Problem

Current magnesium-based hydrogen storage materials have high reversible storage capacity but require high temperatures for acceptable absorption and desorption kinetics, and using vanadium as an additive improves kinetics but is expensive and limited in capacity.

Innovation Solution

A magnesium-based composite material is created by mixing magnesium hydride powder with an additive alloy of titanium, vanadium, and other metals, with a specific composition and structure, and then milling the mixture to enhance absorption and desorption kinetics at lower temperatures while maintaining or exceeding storage capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If pure magnesium is used for hydrogen storage, then reversible storage capacity is high (7.6%), but absorption and desorption kinetics are only acceptable at temperatures above 300°C

Engineering Contradiction:
Improvereversible storage capacityVSAvoidabsorption and desorption kinetics
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The patent uses composite materials by combining magnesium with nanocrystalline additives (titanium, vanadium, chromium, or manganese) to create a material that maintains high reversible storage capacity while significantly improving absorption and desorption kinetics at lower temperatures. The composite structure allows the magnesium to retain its high hydrogen storage capacity while the nanocrystalline phases catalyze the hydrogen reactions.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the physical and chemical parameters of magnesium by reducing the crystallite size to nanometer scale (1-100 nm) through mechanical alloying and ball milling processes. This nanocrystallization, combined with the addition of transition metal elements, fundamentally alters the kinetic properties of magnesium, enabling fast hydrogen absorption and desorption at temperatures below 300°C while maintaining thermodynamic stability.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If vanadium is used as an additive to improve absorption and desorption kinetics, then kinetics are enhanced, but cost increases and reversible storage capacity is limited

Engineering Contradiction:
Improveabsorption and desorption kineticsVSAvoidreversible storage capacity
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The patent applies local quality by using very small amounts (1-20 wt%) of vanadium or alternative metals localized as nanocrystalline phases dispersed throughout the magnesium matrix. This localized distribution provides sufficient catalytic activity for improved kinetics while minimizing the impact on overall reversible storage capacity and reducing material costs.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent offers alternative additives (titanium, chromium, manganese) that are less expensive than vanadium, allowing the use of more cost-effective materials while achieving similar kinetic enhancement. The mechanical alloying process creates a cost-effective composite that maintains performance while reducing material costs.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Ease of operation

If nanocrystalline composite is created with magnesium and additives, then absorption and desorption kinetics are enhanced at lower temperatures, but manufacturing complexity increases

Engineering Contradiction:
Improveabsorption and desorption kineticsVSAvoidmanufacturing process
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent performs preliminary action by pre-mixing the magnesium powder with the additive powders (titanium, vanadium, chromium, or manganese) in specific ratios before ball milling. This preliminary mixing ensures homogeneous distribution of the nanocrystalline phases throughout the magnesium matrix, facilitating the formation of a uniform composite structure during mechanical alloying and simplifying the overall manufacturing process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs periodic action through the ball milling process, which involves repeated cycles of mechanical impact, friction, and compression. This periodic mechanical energy input progressively reduces the crystallite size to nanometer scale and promotes the formation of a homogeneous nanocrystalline composite structure, achieving the desired kinetic enhancement through a well-established industrial process.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting material achieves improved hydrogen absorption and desorption kinetics at lower temperatures with a reversible storage capacity comparable to or greater than conventional materials, while reducing costs by using less expensive components and enabling industrial-scale production.

Implementation Method 1

By combining magnesium with one or more additives, it is possible to obtain a nanocrystalline composite whose reversible storage capacity is not or only slightly reduced compared to that of pure magnesium but whose kinetics of absorption and desorption of hydrogen are enhanced at lower temperatures.

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

the hydrogen to be stored is brought into contact with a metal or a metal alloy under pressure and temperature conditions which induce an incorporation of hydrogen in atomic form in the crystal lattice (absorption reaction or reaction dump)

Methodology Applied
Scientific EffectAbsorption reaction: Absorption (physical)

Implementation Method 3

To recover the hydrogen thus stored, conditions of lower pressure and/or higher temperatures are used, which promote the reverse reaction (desorption reaction or discharge reaction)

Methodology Applied
Scientific EffectDesorption reaction: Desorption

Data Source

PatentEP2024274B1Nanocrystalline composite for storage of hydrogen and process for its preparation
Publication Date: 2018.11.21 CENT NAT DE LA RECH SCI (C N R S)
  • EP2024274B1 patent drawingFigure 1~4

AI summary

The invention relates to a method for preparation of a material adapted to reversible storage of hydrogen, comprising steps consisting of providing a first powder of a magnesium-based material, hydrogenating the first powder to convert a least part of the first powder into metal hydrides, mixing the first hydrogenated powder with a second powder additive, the proportion by mass of the second powder in the mix obtained being between 1 and 20% by mass, said additive being formed from an alloy with a centred cubic structure based on titanium, vanadium and at least one other metal chosen from chromium or manganese, and grinding the mix of first and second powders.