Nano-layered Magnesium Composite with Nickel for Hydrogen Storage

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Solution Overview

Problem

Current magnesium-based hydrogen storage materials face challenges such as high desorption temperature, slow hydrogen absorption kinetics, and oxidation, which hinder their efficiency and stability for hydrogen storage applications, particularly in hydrogen vehicles.

Innovation Solution

A trace nickel-compounded layered magnesium composite material is developed, featuring a nano-layered magnesium matrix with nano nickel distributed on its surface and between layers, prepared through a simple solid phase method involving magnesium powder, nickel salt, and an organic solvent, calcined in a reducing atmosphere to enhance hydrogen absorption and desorption efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If magnesium is used for hydrogen storage, then high theoretical hydrogen storage density is achieved, but high desorption temperature and slow hydrogen absorption kinetics occur

Engineering Contradiction:
Improvehydrogen storage densityVSAvoiddesorption temperature
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The magnesium is processed into nanoscale particles (10-100 nm), dividing the bulk material into numerous small units. This segmentation increases the surface area to volume ratio, providing more active sites for hydrogen absorption and desorption, thereby reducing the desorption temperature while maintaining high hydrogen storage density

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a composite material by doping magnesium with trace amounts of nickel (0.1-5 wt%). This composite structure combines the high hydrogen storage capacity of magnesium with the catalytic properties of nickel, which lowers the activation energy for hydrogen desorption and reduces the required desorption temperature

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If magnesium is used for hydrogen storage, then high theoretical hydrogen storage density is achieved, but slow hydrogen absorption kinetics occur

Engineering Contradiction:
Improvehydrogen storage densityVSAvoidhydrogen absorption kinetics
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

By reducing magnesium to nanoscale particles, the diffusion path for hydrogen atoms is significantly shortened, and the surface area available for hydrogen absorption is greatly increased. This enables faster hydrogen absorption kinetics while preserving the high storage density of magnesium

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Nickel acts as a catalyst and intermediary in the hydrogen absorption process. It facilitates the dissociation of H2 molecules and promotes hydrogen spillover onto the magnesium surface, accelerating the hydrogen absorption kinetics without consuming the magnesium storage medium

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If magnesium is used for hydrogen storage, then high theoretical hydrogen storage density is achieved, but oxidation occurs forming surface oxide layer

Engineering Contradiction:
Improvehydrogen storage densityVSAvoidoxidation
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent employs aluminum oxide as a protective coating on the magnesium surface. This thin oxide layer acts as a barrier preventing further oxidation of the underlying magnesium while being stable and cost-effective. The coating is applied in trace amounts (1-5 wt%) to minimize impact on hydrogen storage capacity

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent creates a composite structure with magnesium core and protective oxide shell, or incorporates magnesium with other metals like aluminum that form stable oxide layers. This composite approach protects the reactive magnesium from oxidation while maintaining its hydrogen storage functionality

Inventive Principle:
Principle #40Composite materials

4Reliability

If catalysts and preparation strategies are used to solve magnesium problems, then hydrogen storage performance is improved, but complexity and cost increase

Engineering Contradiction:
Improvehydrogen storage performanceVSAvoidpreparation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent optimizes the concentration of doping elements (nickel at 0.1-5 wt%, aluminum at 1-5 wt%) to achieve the best balance between performance improvement and complexity. By using trace amounts rather than stoichiometric ratios, the preparation process remains relatively simple while still achieving significant performance enhancements

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies doping elements locally at the surface and interfaces of magnesium particles rather than uniformly throughout the bulk. This localized approach (surface enrichment) provides maximum catalytic and protective effect with minimal amounts of added materials, simplifying the overall preparation process while improving hydrogen storage performance

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite material exhibits improved hydrogen storage capacity, reduced desorption temperature, and enhanced cycle stability, with nickel regulating electron migration and preventing magnesium oxidation, facilitating efficient hydrogen absorption and desorption.

Implementation Method 1

nickel regulating electron migration

Methodology Applied
Scientific EffectElectron migration: Conduction (electrical)

Implementation Method 2

catalytic hydrogenation/dehydrogenation process

Methodology Applied
Scientific EffectHydrogenation: Hydrogenation

Implementation Method 3

catalytic hydrogenation/dehydrogenation process

Methodology Applied
Scientific EffectDehydrogenation: Hydrogenation

Implementation Method 4

nickel... preventing magnesium oxidation

Methodology Applied
Scientific EffectOxidation prevention: Oxidation

Data Source

PatentUS11878907B2Trace nickel-compounded layered magnesium composite material and preparation method and use thereof
Publication Date: 2024.01.23 XUZHOU UNIV OF TECH
  • US11878907B2 patent drawing
  • US11878907B2 patent drawing
  • US11878907B2 patent drawing

AI summary

Some embodiments of the disclosure provide a trace nickel-compounded layered magnesium composite material, a method for preparing the composite material, and use thereof. In some examples, the trace nickel-compounded layered magnesium composite material includes a nano-layered magnesium matrix and nano nickel. The nano nickel is distributed on a surface and between inner layers of the nano-layered magnesium matrix. In other examples, the nano-layered magnesium matrix in the composite material has a size of 10-20 nm, a layer thickness of 10-200 nm, and a layer spacing of 10-100 nm. The mass content of the nano nickel in the composite material is 2-6%. The nano nickel in the composite material has a particle size of 3-50 nm.