Magnesium Compound Addition for Wastewater Pumping Efficiency

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Solution Overview

Problem

Wastewater treatment systems face inefficiencies due to factors like debris, fat, oil, and grease accumulation, and gas evolution, leading to increased energy costs and maintenance needs.

Innovation Solution

Adding an effective amount of magnesium compounds, such as magnesium hydroxide, to wastewater treatment systems to reduce gas accumulation and FOG occlusions, thereby enhancing pumping and conveyance efficiency by adjusting the concentration to achieve a pH of 7.5 to 9 and a magnesium hydroxide concentration of 0.5 mg/L to 10,000 mg/L.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If physical, chemical or biological methods are used to reduce FOG or debris from force mains, collection lines, pumps and wet wells, then FOG and debris removal effectiveness is improved, but time expenditure and operational costs increase

Engineering Contradiction:
ImproveFOG and debris removal effectivenessVSAvoidtime expenditure
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent employs indigenous microorganisms already present in the wastewater system to naturally degrade FOG and debris. By adding nutrients and oxygen through the aerated injection system, the system activates self-cleaning capabilities without requiring external intervention for physical removal, thereby reducing maintenance time and operational costs while maintaining effective FOG reduction.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces mechanical cleaning methods (such as manual scraping, hydro-jetting, or physical removal equipment) with a biological-chemical approach using aerated nutrient injection. This substitution eliminates the need for heavy machinery and manual labor, significantly reducing time expenditure and operational complexity while achieving comparable or superior FOG removal effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-generated harmful factors

If air relief valves are installed and maintained to relieve accumulated air and gases, then gas accumulation is reduced, but equipment complexity and maintenance requirements increase

Engineering Contradiction:
Improvegas accumulationVSAvoidequipment complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts and addresses the root cause of gas accumulation by injecting aerated nutrient solution that promotes microbial consumption of gases. Instead of installing complex air relief valve systems, the method removes gases through biological degradation, simplifying the system by eliminating or reducing the need for mechanical gas relief equipment while effectively managing gas accumulation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediary substance (aerated nutrient solution containing oxygen and nutrients) that facilitates gas removal through biological processes. This intermediary enables microorganisms to consume accumulated gases, providing an indirect but effective solution to gas accumulation that avoids the complexity of direct mechanical venting systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If higher concentrations of magnesium compound are added to increase pH and magnesium hydroxide levels, then gas accumulation and FOG occlusion are reduced, but chemical usage and potential pH imbalance increase

Engineering Contradiction:
Improvepumping and conveyance efficiencyVSAvoidmagnesium compound concentration
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent optimizes the concentration parameters of magnesium compound addition to achieve the desired pH range (7.5-9.0) and magnesium hydroxide levels (0.5-10,000 mg/L). By carefully controlling these parameters, the system achieves effective gas and FOG management while minimizing chemical usage. The aeration process enhances the efficiency of magnesium compound utilization, allowing lower concentrations to achieve the same effect compared to non-aerated systems.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements monitoring and adjustment mechanisms to maintain optimal pH and magnesium hydroxide concentrations. By continuously measuring system parameters and adjusting magnesium compound addition rates accordingly, the system prevents both under-dosing (which would reduce effectiveness) and over-dosing (which would waste chemicals and cause pH imbalance). This feedback control ensures reliable pumping efficiency while minimizing chemical consumption.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases wastewater treatment system efficiency by reducing gas emissions and FOG accumulation, leading to improved pumping and conveyance efficiency and decreased maintenance requirements.

Implementation Method 1

Adjusting the concentration of the magnesium compound may include adjusting the concentration of the magnesium compound to provide a pH of the wastewater in the portion of the wastewater treatment system of between about 7.5 and about 9

Methodology Applied
Scientific EffectpH adjustment:

Implementation Method 2

The effective amount of the magnesium compound may include an effective amount to reduce one or more of accumulation and emission of gasses within the wastewater in the portion of the wastewater treatment system

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Data Source

PatentUS10160674B2Improving wastewater pumping and conveying efficiency
Publication Date: 2018.12.25 PREMIER MAGNESIA
  • US10160674B2 patent drawing
  • US10160674B2 patent drawing

AI summary

Methods and systems for improving pumping or conveyance efficiencies of wastewater within a wastewater treatment system is described. In an embodiment, an effective amount of a magnesium compound may be added to wastewater within a wastewater treatment system to increase at least one of a pumping and a conveyance efficiency of the wastewater within at least a portion of the wastewater treatment system. In an embodiment, the method may also include measuring at least one or the pumping efficiency and the conveyance efficiency of the wastewater within the portion of the wastewater treatment system. A concentration of the added magnesium compound may be adjusted to increase at least one of the pumping and the conveyance efficiency within the portion of the wastewater treatment system. Other methods and systems are described.