Magnet Actuator with Ferromagnetic Shield for Display Deformation

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Solution Overview

Problem

Haptic devices face challenges in effectively conveying tactile feedback while minimizing magnetic flux leakage, which can interfere with nearby sensitive objects, and in providing stable and controlled deformation of touch displays for enhanced user interaction.

Innovation Solution

The design includes an actuator with a ferrous material actuator body, a movable magnet within a channel, and a coil-driven mechanism that deforms the display, with optional ferromagnetic or magnetic actuator tops to manage flux leakage and a restoring biasing member to stabilize movement, ensuring controlled haptic feedback and reduced magnetic interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a haptic actuator uses a magnet and coil to generate tactile feedback, then haptic feedback effectiveness is improved, but magnetic flux leakage increases which interferes with nearby sensitive objects

Engineering Contradiction:
Improvehaptic feedback effectivenessVSAvoidmagnetic flux leakage
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

A ferromagnetic shield is introduced as an intermediary component between the magnet and the external environment. This shield captures and redirects magnetic flux lines, preventing them from leaking into nearby sensitive objects while maintaining the magnetic field's effectiveness for haptic feedback generation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful magnetic flux leakage is extracted and redirected through the ferromagnetic shield structure. The shield separates the useful magnetic field (acting on the display for haptic feedback) from the harmful leakage (that would interfere with sensitive objects), channeling the flux through a controlled path.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If an actuator uses a coil-driven mechanism to deform the display, then tactile feedback is generated, but control stability and deformation precision may be compromised

Engineering Contradiction:
Improvetactile feedback generationVSAvoidcontrol stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system incorporates feedback mechanisms where the controller monitors the actuator's position and force output, adjusting coil current in real-time to maintain precise control. This closed-loop control ensures stable deformation of the display while generating accurate tactile feedback, compensating for variations in magnetic field strength and mechanical resistance.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If a magnet is made movable within a channel to enable actuator operation, then haptic feedback control is improved, but device complexity increases

Engineering Contradiction:
Improvehaptic feedback controlVSAvoidactuator structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The actuator is divided into distinct functional segments: a movable magnet portion within the channel, a coil assembly, a ferromagnetic shield, and a display interface. This segmentation allows each component to be optimized independently for its specific function while simplifying the overall design and assembly process.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The movable magnet is nested within the channel structure, which itself is integrated into the actuator body. The ferromagnetic shield is positioned to envelop the magnet-coil interaction region, creating a compact nested arrangement that reduces overall device footprint while maintaining functional complexity only where necessary.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables effective tactile feedback generation with minimized magnetic flux leakage, allowing for precise deformation of touch displays and improved user interaction, while maintaining stability and reducing interference with sensitive objects.

Implementation Method 1

a controller configured to drive the at least one coil to relatively move the actuator bottom and actuator top

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 2

The actuator body may include a ferrous material, for example, ferrous steel

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Data Source

PatentUS9949390B1Electronic device including movable magnet based actuator for deforming a display and related methods
Publication Date: 2018.04.17 APPLE INC
  • US9949390B1 patent drawing
  • US9949390B1 patent drawing
  • US9949390B1 patent drawing

AI summary

An electronic device may include a device housing and a display carried by the device housing. The electronic device may also include an actuator carried between the device housing and the display. The actuator may include an actuator body having an actuator bottom and a sidewall extending upwardly therefrom, a first guide member carried by the actuator bottom and spaced inwardly from adjacent portions of the sidewall to define a channel, and at least one coil carried by the sidewall. The actuator may also include a magnet being moveable within the channel and an actuator top coupled to the magnet and that includes a second guide member cooperating with the first guide member. The electronic device may also include a controller configured to drive the at least one coil to relatively move the actuator bottom and actuator top to thereby deform the display.