Superconducting Magnet Assembly Thermal Expansion Management

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Solution Overview

Problem

Superconducting magnets face challenges in maintaining positional accuracy and homogeneity of the magnetic field due to thermal expansion mismatches between coil and former materials, leading to potential quench events and degradation of magnetic field quality.

Innovation Solution

The use of a former with a greater coefficient of thermal expansion than the coil material, combined with mechanical constraints and a low-friction release layer, allows for precise and repeatable movement of the coils, preventing sudden movements that could cause quench events and maintaining axial alignment, thereby ensuring spatial and temporal stability of the magnetic field.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a former with greater coefficient of thermal expansion than the coil material is used, then cost is reduced and precision movement is enabled, but gaps develop between the coil and former when cooled

Engineering Contradiction:
ImprovecostVSAvoidpositional accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

A low-friction release layer is introduced as an intermediary between the coil and the former. This layer allows the coil to move smoothly and precisely along the former's surface when thermal expansion differences cause relative movement, while preventing direct contact that would create sticking points and degrade positional accuracy. The release layer mediates the interaction between the coil and former, enabling precision movement despite the gap formation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If mechanical constraints are added to retain the coil on the former, then positional accuracy is maintained, but device complexity increases

Engineering Contradiction:
Improvepositional accuracyVSAvoidmechanical retention means
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system utilizes the natural thermal expansion difference between the former and coil as a self-service mechanism. When cooled, the former contracts more than the coil, creating a controlled gap that allows the coil to move precisely along the former's surface. The low-friction release layer enables this self-driven movement without requiring complex external retention mechanisms, as the thermal-mechanical interaction itself provides the positioning function.

Inventive Principle:
Principle #25Self-service

3Device complexity

If the coil is allowed to move freely on the former when cooled, then manufacturing simplicity is maintained, but radial misalignment occurs degrading field homogeneity

Engineering Contradiction:
Improvemechanical retention meansVSAvoidspatial homogeneity
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The low-friction release layer acts as a mediator that guides the coil's movement along the former's surface. Instead of allowing random or uncontrolled movement that would cause radial misalignment, the release layer provides a controlled sliding interface that maintains axial alignment. This enables the coil to accommodate thermal expansion differences while preventing the kind of free movement that would degrade spatial homogeneity.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Manufacturing precision

If composite materials or stainless steel are used for the former to match thermal expansion coefficients, then positional accuracy is maintained, but cost increases significantly

Engineering Contradiction:
Improvepositional accuracyVSAvoidcost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The invention changes the approach from matching thermal expansion coefficients to utilizing the thermal expansion difference. By selecting a former material with a greater coefficient of thermal expansion than the coil material, the system creates a controlled parameter change that enables precision movement. The low-friction release layer compensates for the thermal expansion mismatch, allowing inexpensive materials like aluminium to achieve the same positional accuracy as expensive matched-material combinations.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the use of cost-effective materials for the former while maintaining the precision and stability of the magnetic field, reducing the likelihood of quench events and improving the homogeneity and repeatability of the magnetic field.

Implementation Method 1

the former is formed of a material having a greater coefficient of thermal expansion than the material of the wire

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 2

combined with mechanical constraints and a low-friction release layer, allows for precise and repeatable movement of the coils

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS7522027B2Magnet assembly and a method for constructing a magnet assembly
Publication Date: 2009.04.21 SIEMENS HEALTHCARE LTD
  • US7522027B2 patent drawing
  • US7522027B2 patent drawing
  • US7522027B2 patent drawing

AI summary

A magnet assembly comprising a former having an outer surface (20) with a cavity (12) formed therein, and a coil (14) wound into the cavity (12), said cavity being of greater depth than the coil, wherein the coil is overlain with a layer of filler material (18) of sufficient thickness that its outer surface at least aligns with the outer surface of the former (20); a clamp (22, 30) is provided, over at least part of the surface of the layer of filler material, and fastened to the outer surface of the former; and the filler material and the coil are impregnated with a solid material.