Permanent Magnet Engine Machine Demagnetization After Coil Fault

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Solution Overview

Problem

Permanent magnet electric machines in aircraft propulsion systems face issues with unwanted power generation and drag after an internal coil fault, leading to heat generation and loss of thrust when the engine is not stopped, which is not a problem in other types of electric machines.

Innovation Solution

A method to reduce the magnetism of permanent magnets in a permanent magnet electric machine by increasing their temperature, using methods such as driving current through the stator assembly to induce eddy current losses, providing a heating fluid, reducing cooling, or injecting a fluid into the air gap, to irreversibly demagnetize the magnets and prevent further drag and heat generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If permanent magnet electric machines are used to generate electrical power during operation, then power density and efficiency are improved, but after an internal coil fault the machine generates unwanted power and heat causing drag on the driving engine

Engineering Contradiction:
Improvepower densityVSAvoidunwanted power generation and heat
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by heating the permanent magnets to demagnetization temperature (typically above 80°C depending on magnet material) to irreversibly reduce or eliminate their magnetic properties. This temperature parameter change transforms the magnets from a functional state to a non-functional state, stopping the unwanted electromagnetic generation while maintaining the physical integrity of the electric machine components

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the harmful effect of permanent magnets (continuous power generation causing drag) into a beneficial outcome by deliberately demagnetizing them. The harmful magnetic field is transformed into a controlled demagnetization process that eliminates the drag problem, effectively using the magnets' own magnetic properties against them to solve the fault condition

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-generated harmful factors

If the driving engine is stopped to halt unwanted generation, then heat generation is prevented, but thrust and power are lost

Engineering Contradiction:
Improveheat generationVSAvoidthrust and power
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The patent extracts the harmful magnetic field generation capability from the electric machine by demagnetizing the permanent magnets. This separates the source of unwanted power generation (the magnetic field) from the mechanical drive system, allowing the engine to continue operating without the parasitic electromagnetic load that would otherwise require shutting down the entire propulsion system

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If permanent magnet electric machines are used, then simplicity is improved, but after fault the only way to halt generation is to stop rotation

Engineering Contradiction:
ImprovesimplicityVSAvoidfault response operation
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent replaces the mechanical control method (stopping engine rotation) with a thermal control method (heating to demagnetize). Instead of using mechanical means to stop the electromagnetic generation, the system uses thermal energy to fundamentally alter the magnetic properties of the permanent magnets, providing a non-mechanical solution to a mechanically-based problem

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively reduces magnetism and prevents drag on the engine, maintaining operation by permanently demagnetizing the magnets, thus avoiding the need to stop the engine and minimizing adverse effects on thrust and power.

Implementation Method 1

a rotor assembly including one or more permanent magnets arranged circumferentially about a rotor axis and configured to generate a magnetic field; a stator assembly including a plurality of coils arranged circumferentially about a stator axis and in electrical communication with an electric transfer bus

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

driving current through the stator assembly to induce eddy current losses

Methodology Applied
Scientific EffectEddy current heating: Eddy Currents

Implementation Method 3

driving current through the stator assembly to induce eddy current losses

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP3618263B1Engine with a permanent magnet electric machine
Publication Date: 2025.07.09 GENERAL ELECTRIC CO
  • EP3618263B1 patent drawingFigure 1
  • EP3618263B1 patent drawingFigure 2
  • EP3618263B1 patent drawingFigure 3

AI summary

A method (200) for operating a permanent magnet electric machine of an engine includes (202, 204) determining a fault condition of the permanent magnet electric machine; and (206) reducing a magnetism of one or more permanent magnets of the permanent magnet electric machine by increasing a temperature of the one or more permanent magnets in response to determining the fault condition of the permanent magnet electric machine.