Magnet Motor Power Converter for Sinusoidal Current Control

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Solution Overview

Problem

Existing power converter systems struggle to maintain sinusoidal current in magnet motors when the induced voltage is a square wave, leading to current pulsation due to odd harmonic components.

Innovation Solution

A power converter apparatus that calculates the gain of the magnetic flux component of the q-axis and uses this information to generate d-axis and q-axis induced voltage command values without requiring stored induced voltage data, thereby controlling the magnet motor current to be sinusoidal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If induced voltage data is stored in the controller's memory to generate d-axis and q-axis induced voltage command values, then the current sinusoidal control is achieved, but the device complexity and memory requirements increase

Engineering Contradiction:
Improvecurrent sinusoidal controlVSAvoidmemory storage requirements
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential induced voltage coefficient from the complete induced voltage data, storing this single coefficient in memory rather than the full induced voltage waveform data. This extraction principle reduces memory requirements while maintaining the capability to generate accurate d-axis and q-axis induced voltage command values through real-time calculation using the stored coefficient and current rotational position.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the stored parameter from complete induced voltage data (waveform information) to a simplified induced voltage coefficient. This parameter transformation allows the system to reconstruct the necessary voltage command values through calculation rather than direct data retrieval, reducing memory storage requirements while maintaining control precision.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If square wave induced voltage is applied to the magnet motor, then the device complexity is reduced, but current pulsation occurs due to odd harmonic components

Engineering Contradiction:
Improveinduced voltage waveformVSAvoidcurrent pulsation
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent implements a feedback mechanism where the controller continuously monitors the rotational position and uses the stored induced voltage coefficient to calculate and adjust the d-axis and q-axis induced voltage command values in real-time. This feedback loop compensates for the harmonic components introduced by the square wave induced voltage, eliminating current pulsation while maintaining the simplicity of the square wave waveform.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent dynamically adjusts the voltage command parameters (d-axis and q-axis components) based on the rotational position and induced voltage coefficient, transforming the simple square wave induced voltage into controlled voltage commands that cancel out harmful harmonic effects, thereby eliminating current pulsation without changing the fundamental square wave nature of the induced voltage.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12334847B2Power converter apparatus
Publication Date: 2025.06.17 HITACHI IND EQUIP SYST CO LTD
  • US12334847B2 patent drawing
  • US12334847B2 patent drawing
  • US12334847B2 patent drawing

AI summary

A power converter apparatus comprising: a power converter that outputs signal to the magnet motor to vary the output frequency, output voltage and output current of the magnet motor, a control unit controls the power converter, wherein the control unit calculating the gain of the magnetic flux component of the q-axis, which varies with the phase of the magnet motor, calculating the d-axis induced voltage command value based on a value of the induced voltage coefficient, frequency estimates or frequency command value, and the gain of the flux component of the q-axis.