Magnetic Ball Support Frame for Smooth Display Height Adjustment
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Solution Overview
Problem
Conventional support frames for display devices have complex lift structures that complicate assembly and increase manufacturing costs due to numerous components.
Innovation Solution
A support frame with a simplified structure featuring a frame body and a sliding module, where the sliding module includes spherical bodies that rotate against guiding rails made of magnetic induction material, allowing for stable positioning and lift functionality while absorbing manufacturing tolerances through point contact.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If conventional lift structures with various components are used, then height adjustment function is achieved, but assembly process becomes complicated and assembly efficiency decreases
Solution Approach 1:
The patent combines multiple components (spherical bodies, guiding rails, magnetic elements) into an integrated sliding module assembly. The spherical bodies are positioned within the frame body structure, and the magnetic elements are embedded in the guiding rails, creating a unified lift mechanism that reduces assembly steps while maintaining height adjustment functionality.
Solution Approach 2:
The patent replaces traditional mechanical fastening and positioning systems with a magnetic field-based positioning system. The magnetic elements in the guiding rails interact with the spherical bodies to provide automatic positioning and retention, eliminating the need for complex mechanical clips, screws, or interlocking mechanisms.
2Ease of operation
If conventional lift structures with various components are used, then height adjustment function is achieved, but manufacturing cost increases
Solution Approach 1:
The patent combines multiple components (spherical bodies, guiding rails, magnetic elements) into an integrated sliding module assembly. The spherical bodies are positioned within the frame body structure, and the magnetic elements are embedded in the guiding rails, creating a unified lift mechanism that reduces assembly steps while maintaining height adjustment functionality.
Solution Approach 2:
The patent uses simple spherical bodies as the moving elements instead of complex mechanical components. These spherical bodies are inexpensive to manufacture and can be easily replaced if needed, reducing overall manufacturing costs while providing the required lift functionality.
3Ease of operation
If spherical bodies are used for sliding movement, then manufacturing tolerance is absorbed and smooth sliding is achieved, but positioning stability must be maintained
Solution Approach 1:
The patent replaces traditional mechanical fastening and positioning systems with a magnetic field-based positioning system. The magnetic elements in the guiding rails interact with the spherical bodies to provide automatic positioning and retention, eliminating the need for complex mechanical clips, screws, or interlocking mechanisms.
Solution Approach 2:
The patent introduces magnetic elements as an intermediary force between the spherical bodies and the guiding rails. This magnetic interaction serves as a mediator that provides both positioning stability and smooth movement, allowing the spherical bodies to slide freely while maintaining precise positioning without direct mechanical contact constraints.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution enhances assembly efficiency and reduces manufacturing costs by stabilizing the sliding module's position and providing a smooth sliding experience, while maintaining a simple structure.
Implementation Method 1
at least one of the first spherical bodies is a magnetic ball
Data Source
AI summary
A support frame includes a frame body and a sliding module. The frame body has a first guiding rail and a second guiding rail, wherein the first guiding rail is opposite to the second guiding rail and the first guiding rail is made of a magnetic induction material. The sliding module is slidably disposed on the frame body. The sliding module includes a plurality of first spherical bodies and a plurality of second spherical bodies, wherein the first spherical bodies rotatably abut against the first guiding rail, the second spherical bodies rotatably abut against the second guiding rail, and at least one of the first spherical bodies is a magnetic ball.


