Magnetic Boosting Electrode in Object Lens to Prevent Beam Blur

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Solution Overview

Problem

Magnetic saturation in a magnetic field generation type object lens leads to leakage of unnecessary magnetic fields, causing electron beam blurring and reduced spatial resolution in charged particle beam devices, particularly at lower acceleration voltages.

Innovation Solution

Incorporating a boosting electrode made of magnetic material within the object lens to concentrate and manage the magnetic field, preventing leakage and enhancing beam focus.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the acceleration voltage of the electron beam is reduced to 1 kV or less to prevent sample charging or damage, then the sample is protected from charging or damage, but chromatic aberration increases and spatial resolution of the observation image decreases

Engineering Contradiction:
Improvesample charging or damageVSAvoidspatial resolution
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The patent changes the acceleration voltage parameter dynamically by introducing a boosting electrode that applies a positive voltage (e.g., +1 kV to +10 kV) to accelerate the electron beam through the object lens, while simultaneously applying a negative voltage to the sample to decelerate the beam before impact. This allows the beam to experience high acceleration voltage during lens passage (reducing chromatic aberration) while maintaining low impact voltage on the sample (preventing damage).

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If the size of the charged particle beam device is reduced, then the device becomes more compact, but the magnetic path thickness is reduced and magnetic field leakage occurs, causing electron beam blurring and reduced spatial resolution

Engineering Contradiction:
Improvedevice sizeVSAvoidspatial resolution
Core Design Contradiction:
Volume of moving objectVSMeasurement precision

Solution Approach 1:

The patent introduces a boosting electrode as an intermediary component within the object lens structure. This electrode, formed of magnetic material, serves as a mediator that both accelerates the electron beam and manages the magnetic field distribution. By positioning this magnetic material electrode inside the thin magnetic path, it acts as a local magnetic field manager that prevents leakage while enabling the compact device design.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs composite material construction by forming the boosting electrode from magnetic material (such as ferrite or permalloy) and integrating it within the object lens structure. This magnetic material electrode combines the functions of voltage application and magnetic field management, creating a composite structure that addresses both the compact size requirement and the magnetic field leakage problem simultaneously.

Inventive Principle:
Principle #40Composite materials

3Measurement precision

If a boosting electrode made of magnetic material is introduced to prevent magnetic field leakage, then spatial resolution is improved, but device complexity increases

Engineering Contradiction:
Improvespatial resolutionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The boosting electrode is designed as a multi-functional component that simultaneously performs three functions: (1) applying positive acceleration voltage to the electron beam, (2) managing and containing the magnetic field within the object lens, and (3) preventing magnetic field leakage to the electron beam trajectory. By consolidating these functions into a single component, the patent avoids adding separate elements that would increase device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents magnetic field leakage, maintaining beam clarity and improving spatial resolution by reducing chromatic aberration, even at lower acceleration voltages.

Implementation Method 1

a positive voltage for accelerating an electron beam is applied to a cylindrical electrode disposed in an electron beam passage of an object lens

Methodology Applied
Scientific EffectElectrostatic acceleration: Electric Field

Implementation Method 2

an object lens configured to generate a magnetic field for focusing the charged particle beam

Methodology Applied
Scientific EffectMagnetic field generation: Magnetic Field

Implementation Method 3

magnetic saturation in a magnetic field generation type object lens is not considered in PTL 1

Methodology Applied
Scientific EffectMagnetic saturation: Magnetic Saturation

Implementation Method 4

The boosting electrode is formed of a magnetic material

Methodology Applied
Scientific EffectMagnetic shielding: Magnetism

Data Source

PatentUS11823861B2Charged particle beam device
Publication Date: 2023.11.21 HITACHI HIGH TECH CORP
  • US11823861B2 patent drawing
  • US11823861B2 patent drawing
  • US11823861B2 patent drawing

AI summary

The invention provides a charged particle beam device that prevents a leakage of an unnecessary magnetic field to a trajectory of a charged particle beam with which a sample is irradiated in a sample observation according to a boosting method. The charged particle beam device includes: a charged particle source configured to generate the charged particle beam with which the sample is irradiated; an object lens configured to generate the magnetic field for focusing the charged particle beam; and a boosting electrode that is provided inside the object lens and to which a voltage for accelerating the charged particle beam is applied. The boosting electrode is formed of a magnetic material.