Magnetic Assembly Structure for One-Handed Appliance Installation
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing assembly methods for appliances like thermos cups, projection lamps, and ceiling lamps require two hands or additional assistance for installation and uninstallation, making the process time-consuming, force-consuming, inconvenient, and unsafe due to the need for precise alignment and handling of heavy components.
Innovation Solution
A magnetic assembly structure that utilizes magnetic attraction or repulsion effects between two buckle structures to automatically engage and disengage, allowing for one-handed operation by rotating the components due to the magnetic interaction, reducing the need for additional assistance and simplifying the installation and uninstallation process.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional screwing or engaging methods are used to assemble two main bodies, then the connection is secure and reliable, but two hands or additional assistance are required for operation, making the process time-consuming and inconvenient
Solution Approach 1:
The patent replaces traditional mechanical screwing or engaging systems with a magnetic field-based assembly system. Magnetic components embedded in the buckle structures generate magnetic attraction forces that automatically engage the two main bodies when brought close together, eliminating the need for manual alignment and fastening operations while maintaining secure connection reliability
Solution Approach 2:
The magnetic buckle structures enable self-service assembly where the system automatically performs the engagement function. When the two main bodies are brought into proximity, the magnetic attraction automatically aligns and secures the connection without requiring human intervention for alignment or fastening, making the process convenient for single-handed operation
2Reliability
If traditional engaging methods with buckle units are used, then the connection is secure, but precise alignment of components is required, increasing the difficulty of operation and time consumption
Solution Approach 1:
The patent replaces precision mechanical alignment systems with magnetic field-based alignment. The magnetic attraction force automatically guides the buckle structures into proper alignment when the main bodies are brought close together, eliminating the need for precise manual alignment while ensuring secure engagement through the magnetic force
3Reliability
If heavy components like glass lamp masks are handled using traditional methods, then the connection can be secured, but safety risks increase due to the risk of dropping heavy components
Solution Approach 1:
The magnetic buckle structures enable the heavy component to self-engage with the supporting structure through magnetic attraction. When brought into proximity, the magnetic force automatically secures the connection without requiring manual holding or positioning of the heavy component, eliminating the safety risks associated with handling heavy objects
Solution Approach 2:
The magnetic attraction force acts as an opposing force that counteracts the weight and gravitational pull on heavy components like glass lamp masks. This magnetic force enables safe handling and secure connection without requiring manual support, reducing safety hazards while maintaining connection reliability
4Reliability
If multiple hands or assistance are required for assembly operations, then secure connection can be achieved, but productivity and efficiency decrease
Solution Approach 1:
The patent replaces multi-step mechanical assembly requiring multiple operators with a single-step magnetic engagement system. The magnetic attraction automatically performs alignment and securing functions that previously required multiple hands, dramatically improving assembly efficiency while maintaining connection reliability
Solution Approach 2:
The magnetic buckle structures enable the assembly system to perform its own engagement function automatically. When components are brought into proximity, the magnetic force self-aligns and secures the connection without human intervention, enabling single-handed operation and improving productivity
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The magnetic assembly structure significantly reduces installation and uninstallation time and costs by enabling single-handed operation, enhancing safety and convenience by eliminating the need for precise alignment and additional help.
Implementation Method 1
the second main body and the first main body mutually generate a magnetic attraction or repulsion effect, so as to rotate the second main body and first main body in respect to each other, thereby engaging the second buckle structure and the first buckle structure each other
Data Source
AI summary
The present disclosure relates to a magnetic assembly structure which utilizes a magnetic attraction or repulsion effect generated by two magnetic components to make two buckle structures automatically engaged to each other. The magnetic assembly structure of the present disclosure has a first main body and a second main body, and via the hardware design of disposing magnetic components and buckle structures respectively on the first main body and the second main body, the first and second main bodies rotate in respect to each other due to the magnetic attraction or repulsion effect, so as to efficiently engage the two buckle structures each other. Thus, it actually eases the installation and uninstallation of the appliance to which the magnetic assembly structure is applied, and the costs of installation and consuming time are reduced.