Magnetic Carafe Detection for Controlled Beverage Volume

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Beverage forming systems lack the ability to control beverage volume accurately and maintain temperature consistency, often dispensing undesired large volumes without a carafe present and failing to restrict volume when the carafe is absent.

Innovation Solution

A beverage forming apparatus with a carafe and housing system that uses a magnetic element and detector to control liquid dispensing, allowing for precise volume adjustment based on the carafe's presence, and a drip tray mechanism to differentiate between threshold volumes, ensuring the carafe is aligned correctly for temperature retention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the beverage forming apparatus dispenses large volumes of beverage, then the beverage volume requirement is met, but excessive dispensing occurs when the carafe is not present

Engineering Contradiction:
Improvebeverage volumeVSAvoidexcessive dispensing without carafe
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The detector checks for the presence of the carafe (via magnetic element detection) before the beverage dispensing process begins. This preliminary detection prevents the harmful effect of excessive dispensing by ensuring the carafe is in place before large volumes are dispensed, while still allowing small volumes to be dispensed if needed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control circuit receives feedback from the detector about carafe presence and automatically adjusts the dispensing volume accordingly. When the magnetic element is detected, the system enables large volume dispensing; when not detected, it restricts to small volumes only, creating a closed-loop control system that prevents excessive dispensing.

Inventive Principle:
Principle #23Feedback

2Object-affected harmful factors

If the beverage forming apparatus dispenses small volumes of beverage, then excessive dispensing is prevented, but the beverage volume requirement is not met when carafe is present

Engineering Contradiction:
Improveexcessive dispensing preventionVSAvoidbeverage volume
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The beverage volume dispensing capability is made dynamic rather than fixed. The control circuit automatically adjusts the dispensing volume based on real-time detection of carafe presence. When the magnetic element is detected, the system transitions to large volume dispensing mode; when absent, it operates in small volume mode, allowing the system to adapt to different operational conditions.

Inventive Principle:
Principle #15Dynamics

3Productivity

If the opening of the carafe is large, then beverage dispensing is faster, but temperature retention is reduced

Engineering Contradiction:
Improvebeverage dispensing speedVSAvoidbeverage temperature retention
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The opening diameter is optimized to a specific parameter range (less than about 2 cm) that balances dispensing speed and temperature retention. This parameter optimization allows the system to achieve adequate dispensing performance while maintaining the thermal properties of the beverage, resolving the contradiction between productivity and temperature retention.

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If the carafe is not aligned correctly, then the system is easier to operate, but temperature retention and beverage quality are compromised

Engineering Contradiction:
Improvecarafe placement convenienceVSAvoidbeverage temperature consistency
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The mechanical alignment system uses a magnetic field instead of purely mechanical features. The magnetic element in the carafe interacts with the detector in the housing to automatically indicate correct positioning. This magnetic detection system replaces complex mechanical alignment mechanisms, maintaining ease of operation while ensuring proper alignment for temperature retention and beverage quality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables convenient and versatile beverage dispensing by controlling volume based on carafe presence, preventing excessive dispensing without the carafe and maintaining temperature by ensuring proper alignment, thus enhancing user convenience and beverage quality.

Implementation Method 1

a magnetic element associated with a lower portion of the carafe... A detector may be arranged to detect the presence of the magnetic element

Methodology Applied
Scientific EffectMagnetic detection: Magnetism

Data Source

PatentEP3094591B1Method and apparatus for beverage carafe detection
Publication Date: 2018.03.28 KEURIG GREEN MOUNTAIN INC
  • EP3094591B1 patent drawingFigure 1
  • EP3094591B1 patent drawingFigure 2
  • EP3094591B1 patent drawingFigure 3

AI summary

A beverage forming method and system (100) in which a carafe (2) with an associated magnetic element (39) is positionable at a carafe receiving area (12). One of a protrusion (30) and a first recess (32) is associated with the carafe (2) and the other of the protrusion and the first recess is associated with a housing (17). The housing (17) includes a detector (13) arranged to detect the presence of the magnetic element (39) when the protrusion (30) is inserted into the first recess (32). Beverage formation of an amount greater than a threshold volume is enabled when the detector detects the magnetic element.