Magnetic Ceiling Tiles with Baffles for Acoustic and Lighting Control

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Solution Overview

Problem

Conventional suspended ceiling structures are complex, time-consuming to assemble, and do not provide aesthetically pleasing or effective lighting and noise control solutions, especially in spaces with limited ambient lighting.

Innovation Solution

The system includes a suspended framework with magnetically coupled ceiling tiles that incorporate baffles for improved sound absorption and integrated light sources, allowing for efficient assembly, enhanced lighting, and noise control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional ceiling tiles are positioned within openings and rest on the grid in a non-secured manner, then installation is simple, but the ceiling structure lacks stability and aesthetic appeal

Engineering Contradiction:
Improveinstallation simplicityVSAvoidceiling tile stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent replaces the conventional mechanical rest-on-grid system with a magnetic coupling system. Magnets embedded in the ceiling tiles magnetically couple to the metal grid, providing secure attachment while maintaining ease of installation and removal. This resolves the contradiction by providing both simplicity and stability through magnetic rather than purely mechanical means.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of manufacture

If conventional suspended ceiling structures are constructed with multiple runners and non-secured tiles, then assembly is straightforward, but the process is complicated and time-consuming

Engineering Contradiction:
Improveassembly straightforwardnessVSAvoidassembly time
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The magnetic coupling mechanism eliminates the need for complex mechanical fastening systems. Workers simply place tiles onto the grid, and the magnets automatically secure them, dramatically reducing assembly time while maintaining ease of manufacture through standardized magnetic components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The magnetic coupling system provides self-aligning and self-securing functionality. When a ceiling tile is placed on the grid, the magnets automatically engage and secure the tile in the correct position, eliminating the need for complex alignment procedures or additional fastening steps.

Inventive Principle:
Principle #25Self-service

3Productivity

If conventional ceiling structures use simple grid and tile assembly, then construction is quick, but lighting and noise control are inadequate

Engineering Contradiction:
Improveconstruction speedVSAvoidlighting and noise control capability
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent merges multiple functions into the ceiling tile system: structural support, magnetic attachment, lighting integration, and acoustic control. The baffles provide both structural elements and acoustic treatment, while integrated light sources provide illumination, all within the same assembly process that maintains quick construction.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The ceiling tiles are designed as multi-functional units that simultaneously provide structural support, magnetic coupling for easy installation, acoustic absorption through baffles, and integrated lighting. This universal design allows quick construction while delivering enhanced lighting and noise control capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Device complexity

If conventional ceiling tiles provide basic coverage, then material usage is simple, but aesthetic appeal and environmental optimization are lacking

Engineering Contradiction:
Improvetile structure simplicityVSAvoidaesthetic and environmental functionality
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent combines aesthetic elements and environmental control features with the basic ceiling tile structure. The baffles provide both acoustic absorption and visual texture, while integrated lighting fixtures provide both illumination and aesthetic appeal, all within a unified tile design that maintains relative simplicity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution simplifies ceiling structure assembly, enhances ambient lighting, and optimizes environmental noise control, providing an aesthetically appealing and functional ceiling system.

Implementation Method 1

one or more magnets positioned at the periphery and sized and shaped to magnetically couple the ceiling tile to a ceiling structure

Methodology Applied
Scientific EffectMagnetic coupling: Magnetism

Data Source

PatentUS10920419B2Ceiling tiles
Publication Date: 2021.02.16 MODULAR ARTS
  • US10920419B2 patent drawing
  • US10920419B2 patent drawing
  • US10920419B2 patent drawing

AI summary

A ceiling structure includes a suspended framework having a plurality of main runners and a plurality of cross runners interconnected to define an array of tile receiving openings, each of the plurality of main runners and the plurality of cross runners including a tile mating surface facing downward to define a mounting frame at each respective tile receiving opening, and a plurality of ceiling tiles positioned within the array of tile receiving openings, each of the plurality of ceiling tiles having a main body. The main body of the ceiling tile includes a base having a periphery, a plurality of magnets positioned at the periphery and sized and shaped to magnetically couple the ceiling tile within a respective one of the tile receiving openings, and a plurality of baffles coupled to the base, each baffle being spaced apart from the other. Related methods, systems, and ceiling tiles are also provided.