Magnetic Core Coupling for Common-Mode Signal Injection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing signalling systems face challenges in transmitting additional signals over existing cable infrastructure without disrupting the primary signal or requiring additional wiring, especially in applications like communications masts where installing new cables is costly and complex.

Innovation Solution

A signalling system utilizing a magnetic core arrangement around which wire pairs are wound, with additional windings electrically isolated from the primary wires to induce common-mode signals, allowing for the transmission of additional signals without affecting the primary signal or adding new wiring, using inductive and capacitive couplings to maintain electrical isolation and signal integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If additional wiring is installed to transmit extra signals, then signal transmission capability is improved, but installation complexity and cost increase

Engineering Contradiction:
Improvesignal transmission capabilityVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The existing cable infrastructure is made multi-functional by enabling it to carry both original differential signals and additional common-mode signals simultaneously. The magnetic core coupling arrangement allows the same wire pairs to transmit multiple types of signals without requiring separate dedicated wiring for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

A magnetic core coupling arrangement acts as an intermediary device that enables additional signal transmission without direct electrical connection to the existing cable. The magnetic core provides galvanic isolation while allowing magnetic coupling, serving as a mediator between the existing signal path and the new signal source.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If additional windings are added around the magnetic core, then electrical isolation is improved, but device complexity increases

Engineering Contradiction:
Improveelectrical isolationVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The magnetic core serves as an intermediary that provides galvanic isolation between the existing cable and the additional signal source. By using magnetic coupling instead of direct electrical connection, the system achieves electrical isolation while maintaining signal transmission capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system is segmented into electrically isolated domains: the original signal path on the cable and the additional signal path on the windings. The magnetic core acts as the boundary between these segments, allowing energy transfer while maintaining electrical isolation.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If common-mode signals are used in wire pairs, then additional signal transmission is enabled, but noise interference may increase

Engineering Contradiction:
Improveadditional signal transmissionVSAvoidnoise interference
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The invention converts the potential harm of common-mode noise into a useful signaling mechanism. By intentionally injecting common-mode signals through the magnetic core coupling, the system transforms what is typically considered a noise mode into a deliberate communication channel, with the magnetic coupling providing isolation that actually reduces interference from other sources.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the transmission of additional signals, such as synchronizing pulses or data, over existing Ethernet cables without interfering with the primary signal or compromising signal integrity, allowing for cost-effective upgrades or installations without the need for new cables, while maintaining electrical isolation and minimizing noise interference.

Implementation Method 1

The inductive coupling provided by the core arrangement and the windings wound around it provide electrical isolation of the cable from the further signal source

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

one or more further windings, coupled to the further signal source, each wound around the magnetic core arrangement... wherein the windings are arranged so the further signal in each wire pair is a common-mode signal

Methodology Applied
Scientific EffectMagnetic coupling: Electromagnetic Induction

Data Source

PatentUS9600986B2Signalling system
Publication Date: 2017.03.21 CAMBIUM NETWORKS
  • US9600986B2 patent drawing
  • US9600986B2 patent drawing
  • US9600986B2 patent drawing

AI summary

A signalling system comprises a first data signal source (10, 14), a first data signal receiver (12, 16) and a cable 18 comprising two or more wire pairs ({1,2}, {3,6}, {4,5}, {7,8}) coupling the first data signal source to the first data signal receiver. A portion of each wire pair is wound around a magnetic core (28). A further winding (30) is wound around the core (28). A further signal source (24) is coupled to the further winding (30) and a further receiver (36, 26) is coupled to the wires to receive the further signal. The windings around the core apply the further signal to the wire pairs as a common-mode signal. This allows the further signal to be transmitted to the further receiver without affecting the signal transmitted between the source (10, 14) and the receiver (12, 16) and with only minor modification of the cable (18).