Magnetic Core Nanoparticles with Carbon Shell for Downhole pH Monitoring

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Solution Overview

Problem

Current methods for monitoring subterranean formation conditions and enhancing hydrocarbon productivity are limited by the instability and toxicity of existing pH monitoring nanoscale chemicals, which are inaccurate and short-lived under high-pressure, high-temperature conditions.

Innovation Solution

Development of spherical nanoparticles with a magnetic core, a carbon shell, and a luminescent amorphous carbon nitride coating, functionalized with organic groups, which are stable and can be used to enhance hydrocarbon recovery by providing accurate monitoring of formation conditions and productivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If dyes are used as nanosize chemicals for pH monitoring, then the monitoring function is provided, but the chemical stability under formation conditions deteriorates

Engineering Contradiction:
Improvemonitoring functionVSAvoidchemical stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent uses composite materials by encapsulating the dye molecule within a nanoscale core-shell structure consisting of a magnetic core and a carbon shell. This composite structure protects the chemically unstable dye from degradation under formation conditions while maintaining its pH monitoring function through optical property changes.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The carbon shell acts as a protective flexible barrier that encapsulates the dye molecule, shielding it from harsh formation conditions (high temperature, high pressure, acidic environments) while allowing the dye to maintain its chemical sensing capability for pH monitoring.

Inventive Principle:
Principle #30Flexible shells and thin films

2Measurement precision

If fluorophores are used as nanosize chemicals, then the monitoring capability is enhanced, but the duration of action deteriorates due to photobleaching and photo blinking

Engineering Contradiction:
Improvemonitoring capabilityVSAvoidduration of action
Core Design Contradiction:
Measurement precisionVSDuration of action of moving object

Solution Approach 1:

The carbon shell provides a protective environment that shields the fluorophore from photodegradation mechanisms such as photobleaching and photo blinking, thereby extending the operational lifetime and duration of action of the fluorescent marker under downhole conditions.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The carbon shell creates an inert protective environment around the fluorophore, isolating it from reactive species and harsh conditions that cause photodegradation, thus maintaining fluorescence stability and extending the monitoring duration.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Measurement precision

If conventional pH monitoring methods are used, then the pH measurement is obtained, but the accuracy deteriorates due to pH changes during sample retrieval

Engineering Contradiction:
ImprovepH measurementVSAvoidaccuracy
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces conventional mechanical/chemical pH measurement methods with optical property-based detection. The nanoscale chemical's optical properties change in response to pH, allowing non-intrusive, in-situ measurement that does not require sample retrieval or mechanical intervention, thereby maintaining accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The nanoscale chemical acts as an intermediary sensor that translates pH information into detectable optical signals. This intermediary mechanism allows accurate pH measurement without direct contact with harsh formation conditions affecting the measurement apparatus, preserving measurement accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Difficulty of detecting and measuring

If toxic and radioactive fluorophores are used, then the fluorescence detection is enabled, but harmful factors to the formation increase

Engineering Contradiction:
Improvefluorescence detectionVSAvoidtoxicity and radioactivity
Core Design Contradiction:
Difficulty of detecting and measuringVSObject-generated harmful factors

Solution Approach 1:

The patent extracts or removes the harmful toxic and radioactive components from the fluorophore system while retaining the essential fluorescence detection capability through the use of safe, non-toxic fluorescent markers encapsulated in the protective nanoscale structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the potentially harmful fluorophore system into a beneficial, safe monitoring tool by using non-toxic, non-radioactive fluorescent markers that provide the same detection function without the harmful side effects to the formation and environment.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nanoparticles provide stable and accurate monitoring of subterranean formation conditions and enhance hydrocarbon productivity by being resistant to pH changes and photobleaching, allowing for prolonged use and improved data accuracy.

Implementation Method 1

a luminescent amorphous carbon nitride coating encapsulating the functionalized carbon shell

Methodology Applied
Scientific EffectLuminescence: Luminescence

Implementation Method 2

a magnetic core of iron, nickel or cobalt or an alloy thereof

Methodology Applied
Scientific EffectMagnetism: Magnetism

Implementation Method 3

a carbon shell encapsulating the magnetic core

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Data Source

PatentUS10413966B2Nanoparticles having magnetic core encapsulated by carbon shell and composites of the same
Publication Date: 2019.09.17 BAKER HUGHES CO
  • US10413966B2 patent drawing
  • US10413966B2 patent drawing
  • US10413966B2 patent drawing

AI summary

Nanoparticles for use in the treatment of a well have a magnetic core of iron, nickel or cobalt or an alloy thereof; a carbon shell encapsulating the magnetic core; at least one organic functional group on the surface of the carbon shell through covalent bonding; and a coating of amorphous carbon nitride encapsulating the functionalized carbon shell. The nanoparticles may be used to identify fluids produced from the reservoir, identify the zone within the reservoir from which recovered fluid is produced, in water flooding to determine water breakthrough in the production well and to identify those injection wells from which breakthrough water originates.