Magnetic Core Power Generator With Full-Length Magnetization Reversal

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Solution Overview

Problem

Conventional vibration power generation technologies only allow magnetic flux to flow into one end of the magnetic member, limiting magnetization reversal and resulting in low power generation efficiency.

Innovation Solution

A power generation module with a magnetic core and induction yokes at both ends, along with a magnet part that can displace relative to the module, ensuring magnetization reversal occurs over a wider area, enhancing power generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single magnet is used to generate magnetic flux in one end of the magnetic member, then the structure is simple, but the power generation amount is small

Engineering Contradiction:
Improvestructure simplicityVSAvoidpower generation amount
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The magnetic member is divided into multiple segments along its longitudinal direction, with each segment capable of independent magnetization reversal. This segmentation allows the magnetic flux to act on multiple regions simultaneously, increasing the total power generation amount while maintaining structural simplicity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple magnets are arranged at different positions to face different ends of the magnetic member, merging their magnetic flux effects to simultaneously induce magnetization reversal across multiple segments. This combining approach increases power generation without significantly complicating the overall structure

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If magnetic flux flows into only one end of the magnetic member, then the configuration is simple, but magnetization reversal cannot occur through the entire magnetic material

Engineering Contradiction:
Improveconfiguration simplicityVSAvoidarea of magnetization reversal
Core Design Contradiction:
Device complexityVSArea of stationary object

Solution Approach 1:

The magnetic flux distribution is extended from a single-point contact at one end to multi-point contacts at both ends of the magnetic member. This dimensional extension in the longitudinal direction enables magnetization reversal to occur throughout the entire length of the magnetic member, significantly increasing the effective area without complex configuration

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If the magnet reciprocates perpendicular to the longitudinal direction of the magnetic member, then the mechanism is simple, but the power generation efficiency is low

Engineering Contradiction:
Improvemechanism simplicityVSAvoidpower generation efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

Multiple magnets are pre-positioned at different locations to face different ends of the magnetic member before reciprocation begins. This preliminary arrangement ensures that during each reciprocating cycle, magnetic flux can simultaneously act on multiple segments of the magnetic member, dramatically improving power generation efficiency while keeping the reciprocating mechanism simple

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables larger and more efficient power generation by allowing magnetization reversal to occur over the entire magnetic core, increasing the amount of power produced.

Implementation Method 1

magnetization reversal occurs in the magnetic core when the magnet part is located in the first position and in the second position relative to the power generation element. Since the magnetization reversal occurs over a wide area in the magnetic core, a larger amount of power can be obtained

Methodology Applied
Scientific EffectBarkhausen effect: Barkhausen Effect

Implementation Method 2

a coil wound around the magnetic core... generates a pulse voltage in the coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20240250595A1Power generation module
Publication Date: 2024.07.25 MITSUBISHI ELECTRIC CORP
  • US20240250595A1 patent drawing
  • US20240250595A1 patent drawing
  • US20240250595A1 patent drawing

AI summary

A power generation module includes a power generation element having a magnetic core elongated in one direction and a coil wound around the magnetic core, an induction yoke part having a first induction yoke contacting one end of the magnetic core in a longitudinal direction of the magnetic core and made of a magnetic material and a second induction yoke contacting the other end of the magnetic core in the longitudinal direction and made of a magnetic material, and a magnet part that is relatively displaceable relative to the power generation element in a direction perpendicular to the longitudinal direction. The magnet part has a first magnet and a second magnet arranged in the displacement direction. The first magnet has an N-pole part and an S-pole part arranged in the longitudinal direction. The second magnet has an N-pole part and an S-pole part arranged in the longitudinal direction. The N-pole part of the first magnet and the S-pole part of the second magnet face each other in the displacement direction, while the S-pole part of the first magnet and the N-pole part of the second magnet face each other in the displacement direction. When the magnet part is located in a first position relative to the power generation element, the N-pole part of the first magnet faces the first induction yoke, while the S-pole part of the first magnet faces the second induction yoke. When the magnet part is located in a second position relative to the power generation element, the S-pole part of the second magnet faces the first induction yoke, while the N-pole part of the second magnet faces the second induction yoke.