Magnetic Coupler Clips for Toy Block Structural Integrity

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Solution Overview

Problem

Existing building sets, including magnetic blocks, are limited in their ability to construct realistic structures like post and beam configurations, as connections are often restricted and difficult for children to achieve effectively.

Innovation Solution

The introduction of magnetic coupling clips that frictionally engage blocks, allowing for stronger connections and greater freedom in building configurations by enabling the creation of structures such as arches, bridges, and trusses, through the use of magnets and clips that can be positioned anywhere along the block's sides or faces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If magnetic blocks are used to build structures, then connections can be made between blocks, but the ability to build realistic structures like post and beam configurations is severely limited

Engineering Contradiction:
Improvebuilding configurationsVSAvoidconnection mechanisms
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The coupler is divided into two separate half-coupler portions that attach to adjacent blocks independently. Each half-coupler can be positioned and secured separately, then joined together to form a complete coupling mechanism. This segmentation allows flexible positioning along block surfaces while simplifying the attachment process for children.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupler acts as an intermediary component between blocks, providing a mechanical connection that augments magnetic coupling. The coupler includes a collar that receives narrowed ends of blocks and provides structural support, enabling realistic post and beam configurations while maintaining ease of operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If magnets are sealed within blocks, then magnetic connections can be achieved, but the ability to create complex structures with multiple connection points is limited

Engineering Contradiction:
Improvestructural complexityVSAvoidconnection ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The coupler design allows for dynamic positioning along block surfaces. The half-coupler portions can be attached at various locations and angles, enabling children to create complex structures like arches, bridges, and trusses. The mechanical coupling provides stable connections while maintaining operational flexibility.

Inventive Principle:
Principle #15Dynamics

3Strength

If simple block stacking is used, then ease of operation is maintained, but structural integrity and stability are insufficient for realistic buildings

Engineering Contradiction:
Improvestructural integrityVSAvoidconnection difficulty
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The system merges magnetic coupling with mechanical coupling in the coupler assembly. The magnetic attraction between blocks provides initial holding force, while the mechanical collar structure provides rigid structural support. This combination achieves strong structural integrity for realistic buildings while keeping the connection process simple for children.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for the creation of more robust and complex structures that can maintain structural integrity, enabling children to build realistic structures like houses and bridges with enhanced stability and versatility.

Implementation Method 1

The clips include a magnet enclosed within the clip base, which facilitates coupling of various blocks together

Methodology Applied
Scientific EffectMagnetic coupling: Magnetism

Implementation Method 2

a pair of extensions defined by the magnetic clip and configured to frictionally retain a thickness of one block

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS8968046B2Toy couplers including a plurality of block retaining channels
Publication Date: 2015.03.03 BUILDING CREATIVE KIDS LLC
  • US8968046B2 patent drawing
  • US8968046B2 patent drawing
  • US8968046B2 patent drawing

AI summary

Building sets including a plurality of blocks and a plurality of clips configured to engage a thickness of one or more of the blocks. Each clip includes a base and first and second substantially parallel extensions extending from the base and defining a channel therebetween into which a thickness of a block is receivable. The width of the channel is substantially equal to and slightly less than the thickness of the block receivable within the channel so that the thickness is frictionally retained therein. The clip may include a magnet enclosed within the base so that the base of a first clip may be magnetically coupled to the base of another clip, and each clip may in turn be frictionally coupled to a block received between the extensions of the respective clip. In one embodiment, the clip includes a plurality of channels.