Magnetic Coupling for Detachable Respiratory Mask Blower

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Solution Overview

Problem

Conventional masks with high filter ratings can be difficult to breathe through and become less effective when the filter is contaminated, making them challenging to reuse, and existing airflow control masks are not easily assembled or stored.

Innovation Solution

A mask design incorporating a blower with magnetic coupling mechanisms for easy assembly and disassembly, allowing for airflow control and filter placement that is detachable and foldable for improved usability and storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a high filter rating mask is used, then protection from harmful substances is improved, but breathability deteriorates

Engineering Contradiction:
Improveprotection effectivenessVSAvoidbreathability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies dynamics by making the mask components detachable and reconfigurable. The mask body, blower, and filter can be separated and reassembled, allowing users to adjust the filter rating based on breathing comfort needs while maintaining protection effectiveness when required.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mask is divided into separate modules: mask body, blower unit, and filter element. This segmentation allows each component to be independently optimized and replaced, enabling users to switch between different filter ratings depending on the balance between protection and breathability requirements.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If a detachable blower is added for airflow control, then breathability is improved, but device complexity increases

Engineering Contradiction:
Improvebreathability controlVSAvoidassembly structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical coupling mechanisms with magnetic coupling systems. The magnetic attraction and repulsion forces enable automatic alignment and secure attachment of the blower to the mask body, significantly simplifying the assembly structure while maintaining detachable functionality for airflow control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The magnetic coupling mechanism enables the blower to self-align and self-attach to the mask body without requiring manual adjustment or complex fastening procedures. The magnetic forces automatically engage the components when brought close together, reducing assembly complexity.

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If magnetic coupling mechanisms are used for assembly, then ease of assembly is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveassembly easeVSAvoidcoupling alignment
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent introduces magnetic fields as an intermediary force between the mask body and blower components. This magnetic intermediary enables automatic alignment and coupling without requiring precise mechanical fitting, as the magnetic forces naturally draw the components together and hold them in the correct position.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The magnetic coupling mechanism changes the coupling parameter from mechanical contact precision to magnetic field interaction. This allows for greater tolerance in manufacturing dimensions while maintaining reliable assembly, as magnetic forces can compensate for minor dimensional variations.

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If the mask is made foldable for storage, then storage convenience is improved, but structural stability deteriorates

Engineering Contradiction:
Improvestorage convenienceVSAvoidstructural stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The mask is segmented into detachable modules that can be folded or separated for compact storage. The mask body, blower, and filter can be divided and stored separately or folded together, providing storage convenience while maintaining structural stability when assembled and worn.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mask structure is designed to be dynamically reconfigurable, transitioning between a stable assembled state during use and a compact folded state for storage. The detachable connections allow easy transition between these states without compromising structural integrity in either configuration.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mask provides improved airflow and ease of use by allowing for adjustable airflow control and easy assembly/disassembly, while also facilitating storage and maintaining filter effectiveness by preventing contamination.

Implementation Method 1

the third coupling part may include a third magnet having magnetic attraction with the first magnet and magnetic repulsion with the second magnet

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Implementation Method 2

the third coupling part may include a third magnet having magnetic attraction with the first magnet and magnetic repulsion with the second magnet

Methodology Applied
Scientific EffectMagnetic repulsion: Magnetism

Data Source

PatentUS20240115888A1mask
Publication Date: 2024.04.11 SAMSUNG ELECTRONICS CO LTD
  • US20240115888A1 patent drawing
  • US20240115888A1 patent drawing
  • US20240115888A1 patent drawing

AI summary

A mask including a mask body and a blower. The mask body includes a first coupling part, and a second coupling part spaced apart from the first coupling part. The blower includes a third coupling part configured to be detachably couplable to the first coupling part and prevented from being coupled to the second coupling part, and a fourth coupling part configured to be detachably couplable to the second coupling part and prevented from being coupled to the first coupling part. With the third coupling part detachably coupled to the first coupling part and the fourth coupling part detachably coupled to the second coupling part, the blower is disposed to a rear of the mask body and is operable to force air to flow into and out of the mask.