Magnetic Coupling in Specimen Transport to Reduce Thrust Pulsation

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Solution Overview

Problem

Existing specimen transport systems experience pulsation in thrust, leading to vibration and instability during specimen transport, which can result in specimen scattering and inefficient analysis processing.

Innovation Solution

A transport device incorporating a magnetic coupling unit between electromagnet units with teeth and cores, reducing pulsation in thrust by stabilizing the magnetic circuit and improving the rigidity of the magnetic path, thereby minimizing vibration and ensuring stable transport.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If electromagnetic actuators are used to move container carriers on the transport plane, then transport speed and productivity are improved, but pulsation is generated in the thrust and vibration occurs during transport

Engineering Contradiction:
Improvetransport speedVSAvoidtransport stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

A magnetic coupling unit is introduced as an intermediary component between adjacent electromagnet units. This magnetic coupling unit mediates the magnetic field interaction, allowing magnetic flux to pass through and couple the electromagnet units together, thereby reducing thrust pulsation and vibration while maintaining transport speed

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The magnetic coupling unit is pre-installed between adjacent electromagnet units before operation. This preliminary arrangement ensures that the magnetic coupling is already in place to smooth out thrust variations before the transport operation begins, preventing vibration and instability during specimen transport

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces pulsation in thrust and vibration, enhancing the stability of specimen transport and preventing specimen scattering, thus improving the efficiency and reliability of the specimen analysis system.

Implementation Method 1

several electromagnetic actuators statically disposed below the transport plane and adapted to move the container carriers on the transport plane by applying a magnetic force to the container carriers

Methodology Applied
Scientific EffectMagnetic force: Magnetism

Implementation Method 2

a magnetic coupling unit made of a magnetic body between the first tooth of the first electromagnet unit and the second tooth of the second electromagnet unit

Methodology Applied
Scientific EffectMagnetic coupling: Magnetism

Data Source

PatentUS11933801B2Transport device and specimen analysis system including transport device
Publication Date: 2024.03.19 HITACHI HIGH TECH CORP
  • US11933801B2 patent drawing
  • US11933801B2 patent drawing
  • US11933801B2 patent drawing

AI summary

The present invention provides a transport device and a specimen analysis system including the transport device that reduce the pulsation of thrust for moving an object to be transported, reduce vibration of the object to be transported during transport, and realize stable transport. The transport device of the present invention includes a first electromagnet unit including a first tooth made of a magnetic body, a first core connected to the first tooth and made of a magnetic body, and a first winding formed around the first core; a second electromagnet unit including a second tooth installed adjacent to the first electromagnet unit and made of a magnetic body, a second core connected to the second tooth and made of a magnetic body, a second winding formed around the second core; and a magnetic coupling unit made of a magnetic body between the first tooth of the first electromagnet unit and the second tooth of the second electromagnet unit.