Planar Magnetic Diaphragm Subcircuits for Uniform Force Distribution

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Solution Overview

Problem

Planar magnetic transducers experience sound distortion due to irregular and nonlinear magnetic fields, which cause nonlinear conversion of electrical energy into mechanical energy and sound, leading to uneven force distribution across the diaphragm.

Innovation Solution

The diaphragm is designed with conductive circuits divided into separate subcircuits that correspond to varying magnetic field strengths, ensuring equivalent Lorentz forces are produced uniformly across the diaphragm, thereby minimizing sound distortion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single continuous conductive circuit is used on the diaphragm, then the circuit structure is simple, but the magnetic field interaction is nonlinear causing sound distortion

Engineering Contradiction:
Improvecircuit structureVSAvoidsound quality
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The conductive circuit on the diaphragm is divided into multiple separate subcircuits (e.g., first subcircuit, second subcircuit, third subcircuit) with different electrical resistances. Each subcircuit is positioned in regions with different magnetic field strengths, allowing independent current control to achieve uniform Lorentz force distribution across the diaphragm surface, thereby reducing sound distortion.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If uniform current is applied across the entire circuit, then the electrical signal is simple, but the force distribution across the diaphragm is uneven

Engineering Contradiction:
Improveelectrical signal controlVSAvoidforce distribution
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

Different subcircuits are designed with different electrical resistances tailored to their specific positions on the diaphragm. Subcircuits in regions with stronger magnetic fields are assigned higher resistance to limit current, while subcircuits in weaker field regions have lower resistance to increase current. This local differentiation ensures that each region receives the appropriate current to produce uniform Lorentz force across the entire diaphragm.

Inventive Principle:
Principle #3Local quality

3Force

If the circuit is divided into separate subcircuits with different resistances, then uniform force distribution is achieved, but the manufacturing complexity increases

Engineering Contradiction:
Improveforce distributionVSAvoidcircuit fabrication
Core Design Contradiction:
ForceVSEase of manufacture

Solution Approach 1:

The electrical resistance parameter of each subcircuit is specifically adjusted according to the magnetic field strength at its location. By changing the resistance parameter (through varying trace width, length, or material properties), the patent achieves uniform force distribution without requiring complex multi-layer structures or additional components, making the solution manufacturable with standard techniques.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in a uniform force distribution across the diaphragm, reducing sound distortion and enhancing the linear conversion of electric sound signals into sound waves.

Implementation Method 1

When energized with a voltage or current in the magnetic field, the conductive circuit creates forces that are transferred to the diaphragm which produces sound

Methodology Applied
Scientific EffectLorentz force: Lorentz Force

Data Source

PatentUS11805365B2Electroacoustic diaphragm, transducer, audio device, and methods having subcircuits
Publication Date: 2023.10.31 AUDEZE LLC
  • US11805365B2 patent drawing
  • US11805365B2 patent drawing
  • US11805365B2 patent drawing

AI summary

An electroacoustic diaphragm comprises a membrane, and an electrically conductive circuit carried by the membrane, such that a segment of the electrically conductive circuit is divided into two or more separate subcircuits. An electroacoustic transducer assembly comprises a frame, the novel diaphragm supported on the frame, and a magnetic element disposed adjacent the novel diaphragm whereby the transducer achieves uniform force distribution across the novel diaphragm. An audio device comprises a housing having an acoustic opening and the electroacoustic transducer including the novel diaphragm. Methods for constructing a transducer comprises determining the flux density of a magnetic field and configuring a diaphragm with separate subcircuits to correlate or inversely correlate to the flux density.