Magnetic Disk Auxiliary Recording Layer Oxygen Content

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Solution Overview

Problem

Conventional magnetic disks with recording capacities above 250 G bits per square inch experience noise due to strong exchange interaction between magnetic particles in the auxiliary recording layer, which is a continuous film, leading to reduced signal quality and thermal instability.

Innovation Solution

A magnetic disk with a granular magnetic recording layer and an auxiliary recording layer containing 0.1 to 3 mol % oxygen, where the auxiliary recording layer is formed on the granular magnetic recording layer to improve grain boundary uniformity and reduce noise, and a granular auxiliary recording layer with higher coercive force acts as a pin layer to narrow track width and enhance signal-to-noise ratio (SNR).

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the recording capacity is increased to 250 G bits per square inch or more using a continuous film auxiliary recording layer, then the exchange interaction between magnetic particles strengthens, but noise is caused due to strong exchange interaction

Engineering Contradiction:
Improverecording capacityVSAvoidnoise
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameter of the auxiliary recording layer by adding oxygen (0.1 to 3 mol%) to modify the magnetic properties. This parameter change reduces the exchange interaction strength between magnetic particles, thereby suppressing noise generation while maintaining high recording capacity of 250 G bits per square inch or more

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite auxiliary recording layer by combining magnetic particles with oxygen-containing compounds or oxides. This composite structure modifies the magnetic continuity and exchange interaction characteristics, reducing noise while preserving the necessary magnetic properties for high-density recording

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If the particle diameter of magnetic particles is reduced to improve SNR, then the SNR improves, but thermal stability deteriorates

Engineering Contradiction:
ImproveSNRVSAvoidthermal stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The patent changes the magnetic anisotropy energy parameter (Ku) by introducing oxygen into the auxiliary recording layer. This allows achieving thermal stability with smaller particle diameters by enhancing the perpendicular magnetic anisotropy through oxygen-induced modifications in the auxiliary layer's magnetic properties

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The oxygen-containing auxiliary recording layer acts as an intermediary that mediates between the magnetic recording layer and the external environment. It provides exchange coupling that enhances thermal stability without requiring larger particle diameters, thus maintaining high SNR while improving thermal stability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If perpendicular magnetic anisotropy energy (Ku) is increased to thermally stabilize a signal, then thermal stability improves, but recording becomes impossible due to excessive Ku

Engineering Contradiction:
Improvethermal stabilityVSAvoidrecordability
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent precisely controls the oxygen content parameter (0.1 to 3 mol%) in the auxiliary recording layer to achieve optimal perpendicular magnetic anisotropy energy. This controlled parameter adjustment ensures sufficient thermal stability while maintaining Ku values that allow successful recording with magnetic heads

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies partial oxidation by limiting oxygen content to 0.1 to 3 mol% rather than full oxidation. This partial action provides enough exchange coupling and thermal stability enhancement without excessive Ku increase that would prevent recording, achieving the optimal balance between thermal stability and recordability

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The magnetic disk achieves reduced noise and improved SNR even at high recording capacities by optimizing the auxiliary recording layer composition and structure, maintaining film thickness to balance track width and SNR, thereby enhancing recording density and thermal stability.

Implementation Method 1

the oxygen is preferably contained in the auxiliary recording layer in a state of oxide. Here, the oxide is preferably precipitated on the non-magnetic regions of the granular magnetic recording layer.

Methodology Applied
Scientific EffectOxide precipitation: Precipitation

Implementation Method 2

an auxiliary recording layer which is formed on the granular magnetic recording layer and which causes exchange coupling among the granular columnar particles

Methodology Applied
Scientific EffectExchange coupling: Ferromagnetism

Data Source

PatentUS8877359B2Magnetic disk and method for manufacturing same
Publication Date: 2014.11.04 WESTERN DIGITAL TECHNOLOGIES INC
  • US8877359B2 patent drawing
  • US8877359B2 patent drawing
  • US8877359B2 patent drawing

AI summary

Provided are a magnetic disk comprising a granular magnetic recording layer which causes less noise even with a recording capacity thereof of 250 G or more bits per square inch; and a method for manufacturing the same. The magnetic disk according to the present invention comprises: a granular magnetic recording layer (20) which is formed on a disk substrate 10 directly or via an intermediate layer and which has non-magnetic regions between granular columnar particles; and an auxiliary recording layer (22) which is formed on the granular magnetic recording layer 20 and which causes exchange interaction among the granular columnar particles, wherein the auxiliary recording layer (22) contains 0.1 to 3 moles of oxygen.