Magnetic Disk Stack Clamping with Controlled Torque for Impact Resistance

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Solution Overview

Problem

Magnetic disk devices face a trade-off between increasing capacity and impact resistance due to reduced thickness leading to decreased rigidity and deformation from impacts.

Innovation Solution

A magnetic disk device design incorporating disk-shaped magnetic disks with through-holes, spacers with through-holes, a hub, a clamp, and a fastening member that fastens the clamp to the hub with a torque of 5 cN·m to 45 cN·m, enhancing rigidity and impact resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the thickness of the magnetic disk is reduced to increase the number of mounted magnetic disks, then the capacity of the magnetic disk device is improved, but the rigidity and impact resistance of the magnetic disk decline

Engineering Contradiction:
Improvenumber of mounted magnetic disksVSAvoidimpact resistance
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The magnetic disk device is segmented into multiple thin magnetic disks stacked together, allowing the total capacity to be increased by adding more disks rather than making individual disks thicker. This segmentation enables higher capacity while maintaining thin individual disk thickness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A composite structure is formed by stacking multiple magnetic disks with spacers between them. The spacers act as reinforcing elements that distribute impact forces across the stacked assembly, improving overall impact resistance without increasing individual disk thickness.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If the thickness of the magnetic disk is reduced to increase the number of mounted magnetic disks, then the capacity of the magnetic disk device is improved, but the rigidity of the magnetic disk declines

Engineering Contradiction:
Improvenumber of mounted magnetic disksVSAvoidrigidity
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The stacked assembly of thin magnetic disks combined with spacers creates a composite structure that maintains rigidity. The spacers provide structural support that prevents the thin disks from bending or deforming, effectively maintaining rigidity despite reduced individual disk thickness.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Spacers are introduced as intermediary elements between the magnetic disks. These spacers act as mediators that provide structural support and maintain the rigidity of the stacked assembly, allowing thin disks to be mounted without compromising overall structural stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If the thickness of the magnetic disk is reduced to increase the number of mounted magnetic disks, then the capacity of the magnetic disk device is improved, but the magnetic disk is more likely to deform when subjected to impact

Engineering Contradiction:
Improvenumber of mounted magnetic disksVSAvoiddeformation from impact
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

Spacers are positioned beforehand between the magnetic disks to cushion impact forces. When impact occurs, the spacers absorb and distribute the force across the stacked assembly, preventing the thin magnetic disks from deforming before the impact can cause damage.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The composite structure of stacked disks with spacers creates a system that resists impact deformation. The spacers act as protective elements within the composite structure, preventing harmful deformation of the thin magnetic disks when subjected to external impacts.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS12394440B2Magnetic disk device and method for manufacturing magnetic disk device
Publication Date: 2025.08.19 UACJ CORP
  • US12394440B2 patent drawing
  • US12394440B2 patent drawing
  • US12394440B2 patent drawing

AI summary

A magnetic disk device includes a plurality of disk-shaped magnetic disks 30, spacers 80, a hub 90, a clamp 70, and a fastening member 72. Each of the magnetic disks 30 includes a through-hole in a center section thereof. Each of the spacers 80 includes a through-hole in a center section thereof, and is disposed among the magnetic disks 30. The hub 90 is inserted into the through-holes of the magnetic disks 30 and the spacers 80. The clamp 70 presses and holds the magnetic disks 30 and the spacers 80. The fastening member 72 fastens the clamp 70 to the hub 90. The clamp 70 is fastened to the hub by the fastening member 72 with a torque of from 5 cN·m to 45 cN·m.