Magnetic Display Module Latch for Fast Chassis Release

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing display module attachment mechanisms are inefficient for easy removal and reattachment, particularly in large display systems like digital billboards, as they often require complex manual operations or additional securing structures.

Innovation Solution

A magnetically-actuated latch mechanism that allows for secure attachment and easy detachment of display modules to a support chassis using a tool, featuring a movable magnetizable plate and linkage mechanism for controlled engagement and disengagement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional manual attachment mechanisms are used, then structural integrity is maintained, but ease of operation deteriorates due to complex manual operations required for attachment and detachment

Engineering Contradiction:
Improveease of attachment and detachmentVSAvoidcomplexity of attachment mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical operations with a magnetic field-based actuation system. A magnet mounted on a tool interacts with a magnetizable plate on the display module to automatically actuate the latch mechanism, eliminating the need for complex manual operations while maintaining structural integrity through the engineered magnetic engagement system

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a magnetizable plate as an intermediary component between the external magnet and the latch mechanism. This plate serves as a mediator that converts external magnetic force into controlled mechanical motion of the latch, simplifying the overall system while maintaining reliable attachment and detachment functionality

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If secure attachment is ensured through robust latch mechanisms, then reliability is improved, but ease of operation worsens due to difficulty in detachment for maintenance

Engineering Contradiction:
Improvesecure attachmentVSAvoidease of detachment
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent creates a dynamic latch system that can transition between locked and unlocked states based on external magnetic actuation. The latch member is designed to be held in a secure engaged position during normal operation but can be easily released when a magnet is brought near, allowing the same mechanism to provide both secure attachment and easy detachment

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent replaces manual mechanical manipulation required for detachment with magnetic field actuation. The magnetizable plate responds to external magnetic force to automatically actuate the latch mechanism, making detachment as easy as bringing a magnet close while maintaining secure attachment during normal use

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick and secure attachment/detachment of display modules with reduced manual effort, maintaining structural integrity and simplifying maintenance or replacement processes in large display systems.

Implementation Method 1

a movable plate comprising a magnetizable structure that is magnetically engageable by a magnet or magnetic device of a tool

Methodology Applied
Scientific EffectMagnetic engagement: Magnetism

Data Source

PatentUS11572974B2Magnetically-actuated latch mechanism for display module
Publication Date: 2023.02.07 DAKTRONICS INC
  • US11572974B2 patent drawing
  • US11572974B2 patent drawing
  • US11572974B2 patent drawing

AI summary

A display module comprises a support, a plurality of light-emitting elements coupled to the support and a latch mechanism to removeably couple the support to a chassis. The latch mechanism includes a movable member, a latch member, and a linkage mechanism. The movable member is moved from a first position to a second position when magnetically engaged by a tool magnet. The latch member moves between a first latch member position and a second latch member position and can engage a chassis mating structure when in the first latch member position. The linkage mechanism mechanically connects the movable member to the latch member so that they move together such that the latch member is in the first latch member position when the movable member is in the first position and is in the second latch member position when the movable member is in the second position.