Magnetic Electrocatalyst Oscillating Field Heating

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Solution Overview

Problem

The rate of critical reactions catalyzed at the electrodes in electrochemical cells, particularly the cathode, is kinetically hindered, leading to performance limitations in fuel cells and electrolyzers, which are addressed by increasing the cost and impracticality of using substantial precious-metal catalysts.

Innovation Solution

Incorporating a magnetic electrocatalyst, such as a ferromagnetic alloy, within the cathode and utilizing an electromagnet to create an oscillating magnetic field that selectively increases the temperature of the electrocatalyst to form localized hot spots, thereby accelerating reaction rates without excessively heating the electrolyte or ionomer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If substantial precious-metal catalysts are used to increase reaction rates, then reaction kinetics improve, but cost and practicality worsen

Engineering Contradiction:
Improvereaction rateVSAvoidprecious-metal catalyst amount
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent applies parameter changes by utilizing magnetic field strength and frequency as controllable parameters to modulate the catalytic activity of magnetic electrocatalysts. By adjusting the oscillating magnetic field parameters, the reaction rate can be enhanced without requiring substantial precious-metal catalysts, thus resolving the contradiction between productivity and quantity of substance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining magnetic electrocatalyst materials with ionomers to create magnetic electrode compositions. This composite structure enables the catalyst to respond to oscillating magnetic fields while maintaining catalytic function, achieving improved reaction kinetics with reduced precious-metal content through the synergistic effect of magnetic and catalytic properties.

Inventive Principle:
Principle #40Composite materials

2Productivity

If temperature is increased to accelerate reactions, then reaction kinetics improve, but temperature-sensitive components degrade

Engineering Contradiction:
Improvereaction kineticsVSAvoidcomponent stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality by generating localized hot spots at the magnetic electrocatalyst sites through oscillating magnetic field heating. This localized heating concentrates thermal energy precisely where catalytic reactions occur, accelerating reaction kinetics at the catalyst interface while the bulk temperature remains low enough to preserve the stability of temperature-sensitive components such as ionomers and membrane structures.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes periodic action by applying oscillating magnetic fields that periodically heat and cool the magnetic electrocatalyst. This periodic heating allows the catalyst to experience elevated temperatures for reaction acceleration during the heating phase, while the cooling phase between oscillations prevents cumulative thermal damage to temperature-sensitive components, thus maintaining both reaction kinetics and component reliability.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances reaction kinetics and maintains the performance of electrochemical cells by increasing the reaction rate without degrading temperature-sensitive components, thus improving the overall efficiency and reducing the need for costly precious-metal catalysts.

Implementation Method 1

an oscillating magnetic field arranged to selectively increase temperature of the magnetic electrocatalyst

Methodology Applied
Scientific EffectMagnetic hyperthermia: Magnetic Hysteresis

Implementation Method 2

The magnetic electrocatalyst may include a ferromagnetic alloy

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Data Source

PatentUS20240266567A1Electrochemical cell magnetic electrocatalyst
Publication Date: 2024.08.08 ROBERT BOSCH GMBH
  • US20240266567A1 patent drawing
  • US20240266567A1 patent drawing
  • US20240266567A1 patent drawing

AI summary

An electrochemical cell includes a membrane, a catalyzed electrode facing the membrane, the electrode including a magnetic electrocatalyst in contact with an ionomer, an electromagnet, and a controller programmed to activate the electromagnet to form an oscillating magnetic field arranged to selectively increase temperature of the magnetic electrocatalyst, based on one or more conditions, to increase kinetics of a reaction at the catalyzed electrode or remove water from the electrode.