Magnetically Actuated Expandable Spinal Rod for Scoliosis

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Solution Overview

Problem

Conventional scoliosis treatments, particularly in juvenile patients, often require invasive surgeries that fuse the spine, which can be detrimental before skeletal maturity, and do not effectively address the need for gradual correction and growth of the spine without repeated surgeries.

Innovation Solution

A non-fusion scoliosis construct featuring a magnetically actuated growing rod that can be extended and corrected without significant invasive surgery, using a gear reduction mechanism and magnetic activation from outside the body to adjust the rod's length, allowing for gradual spinal correction and growth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If conventional fusion surgery is performed to correct scoliosis, then spinal stability is improved, but the patient loses spinal growth potential and requires multiple surgeries

Engineering Contradiction:
Improvespinal stabilityVSAvoidspinal growth potential
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The spinal rod is designed as an expandable dynamic structure that can grow with the patient's spine. The rod includes an inner rod and outer rod that can slide relative to each other, allowing the construct to adapt to spinal growth while maintaining stability. This dynamic design eliminates the need for fusion surgery and multiple revision surgeries.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The expandable rod employs a nested structure where an inner rod is positioned within an outer rod. This nested doll configuration allows the inner rod to slide within the outer rod, enabling length adjustment to accommodate spinal growth while maintaining structural integrity and stability.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Shape

If multiple surgeries are performed to correct progressive scoliosis, then curvature correction is improved, but surgical trauma and recovery time increase

Engineering Contradiction:
Improvespinal curvature correctionVSAvoidsurgical recovery time
Core Design Contradiction:
ShapeVSLoss of time

Solution Approach 1:

The expandable rod is implanted during a single initial surgery and is designed to progressively correct spinal curvature over time as it expands. The preliminary implantation of the expandable construct eliminates the need for multiple corrective surgeries, reducing total recovery time while achieving the desired shape correction.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The rod expansion occurs in periodic stages through non-invasive magnetic actuation, allowing gradual curvature correction. This periodic expansion process corrects spinal shape progressively without requiring repeated surgical interventions, thereby reducing overall recovery time.

Inventive Principle:
Principle #19Periodic action

3Device complexity

If a fixed-length rod is used in scoliosis correction, then surgical procedure is simplified, but the construct cannot accommodate spinal growth

Engineering Contradiction:
Improvesurgical procedure simplicityVSAvoidaccommodation of spinal growth
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The rod transitions from a fixed-length design to a dynamic expandable structure. The inner and outer rods can slide relative to each other, allowing the construct to grow with the patient's spine while maintaining a relatively simple surgical implantation procedure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The expandable rod system provides self-adjustment capability through non-invasive magnetic actuation. The rod automatically expands to accommodate spinal growth without requiring additional surgical intervention, making the construct adaptable while keeping the overall procedure simple.

Inventive Principle:
Principle #25Self-service

4Manufacturing precision

If invasive surgery is performed frequently to adjust the spinal construct, then correction precision is improved, but patient trauma and surgical risks increase

Engineering Contradiction:
Improvecurvature correction precisionVSAvoidsurgical trauma and risks
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The system replaces invasive mechanical surgical adjustment with non-invasive magnetic actuation. An external magnetic field is used to expand the rod and correct spinal curvature, eliminating the need for repeated open surgeries while maintaining correction precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

A magnetic field is introduced as an intermediary to transfer energy and force to the rod without direct physical contact or surgical intervention. This intermediary mechanism allows precise rod expansion and curvature correction while avoiding surgical trauma and associated risks.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the non-invasive, gradual correction and growth of the spine, reducing the need for multiple surgeries and minimizing invasive interventions, thereby addressing the challenges of spinal curvature in juvenile patients.

Implementation Method 1

The system is preferably magnetically activated from outside of the patient's body utilizing a magnetic field without further surgery for expansion

Methodology Applied
Scientific EffectMagnetic field interaction: Magnetic Field

Data Source

PatentUS11660124B2Non-fusion scoliosis expandable spinal rod
Publication Date: 2023.05.30 DEPUY SYNTHES PROD INC
  • US11660124B2 patent drawing
  • US11660124B2 patent drawing
  • US11660124B2 patent drawing

AI summary

A growing rod for mounting between attachment mechanisms that are secured to anatomical structures of a patient having scoliosis. The growing rod includes an outer housing and an inner housing disposed within the outer housing. The inner housing includes a magnet assembly including a magnet having a first pole and a second pole and a gear reduction mechanism coupled to the magnet. A first rod is secured to the inner housing and a second rod is secured to the outer housing. The gear reduction mechanism reduces an output rotation of the magnet to rotate a driver that operates to move the inner housing along a longitudinal axis with respect to the outer housing.