Magnetic Field Sensor Angle Detection Phase-Locked Loop

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Solution Overview

Problem

Existing magnetic field sensors face challenges in achieving high angular refresh rates and accuracy, particularly in applications where the magnetic field angle changes rapidly, due to limitations in processing output signals from angle sensing elements.

Innovation Solution

A magnetic field sensor system that includes a phase-locked loop (PLL) circuit to process output signals from multiple magnetic field sensing elements, such as vertical Hall Effect elements, to generate an angle signal with a high refresh rate. The PLL compares the phase of the measured magnetic field signal with a feedback signal, using a phase detector and a proportional-integral controller to minimize phase differences and provide an accurate angle signal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional signal processing methods are used for angle sensing elements, then the device complexity remains low, but the angular refresh rate is limited and cannot achieve high speed detection

Engineering Contradiction:
Improveangular refresh rateVSAvoidsignal processing circuit complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements a phase-locked loop (PLL) with feedback mechanism where the output signal is fed back through a divider and phase comparator to continuously adjust and lock onto the input signal phase. This feedback system enables high-speed angle detection by dynamically tracking rapid phase changes while maintaining system stability through closed-loop control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces conventional mechanical or simple electronic signal processing methods with a PLL-based system that uses phase detection and feedback control. This substitution enables higher angular refresh rates by utilizing electronic phase comparison and frequency division rather than traditional signal processing approaches.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Speed

If the magnetic field angle changes rapidly, then the application requirements for speed increase, but the measurement accuracy deteriorates due to processing limitations

Engineering Contradiction:
Improveangle detection speedVSAvoidangle measurement accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The PLL feedback mechanism continuously compares the phase of the divided output signal with the input signal, automatically adjusting to maintain accurate phase relationship even during rapid angle changes. This ensures high measurement accuracy is maintained despite increased detection speed requirements.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs a dynamic phase-locked system that can adapt to rapidly changing input conditions. The PLL continuously adjusts its output frequency and phase to match the input signal, enabling the system to maintain accuracy during dynamic, rapidly changing magnetic field conditions rather than being limited to static or slowly varying fields.

Inventive Principle:
Principle #15Dynamics

3Productivity

If a phase-locked loop is implemented to achieve high refresh rate, then the angular detection speed improves, but the device complexity increases

Engineering Contradiction:
Improveangular refresh rateVSAvoidcircuit complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The PLL circuit performs multiple functions simultaneously: phase detection, frequency division, signal generation, and feedback control. By integrating these functions into a single unified system, the patent achieves high angular refresh rates without proportionally increasing overall device complexity, as the same circuit components serve multiple purposes in the angle detection process.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves a high and constant angular refresh rate, improving the accuracy and speed of angle detection, even in rapidly changing magnetic field conditions, thereby enhancing performance in applications like motor control systems.

Implementation Method 1

The PLL compares the phase of the measured magnetic field signal with a feedback signal, using a phase detector and a proportional-integral controller to minimize phase differences

Methodology Applied
Scientific EffectPhase detection:

Implementation Method 2

A planar Hall element tends to be responsive to magnetic field perpendicular to a surface of a substrate on which the planar Hall element is formed. A vertical Hall element tends to be responsive to magnetic field parallel to a surface of a substrate on which the vertical Hall element is formed.

Methodology Applied
Scientific EffectHall Effect: Hall Effect

Data Source

PatentUS11287489B2Magnetic field sensor for angle detection with a phase-locked loop
Publication Date: 2022.03.29 ALLEGRO MICROSYSTEMS LLC
  • US11287489B2 patent drawing
  • US11287489B2 patent drawing
  • US11287489B2 patent drawing

AI summary

A magnetic field sensor includes a phase-locked loop to receive a measured magnetic field signal formed from sensing element output signals of a plurality of magnetic field sensing elements in response to a magnetic field. The phase-locked loop is configured to generate an angle signal having a value indicative of the angle of the magnetic field. Associated methods are also described.