Magnetic Flapper Housing Blocks Cooling Airflow Backflow

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Solution Overview

Problem

The increasing power density in storage servers leads to heat dissipation challenges, particularly due to backflow of cooling airflow which reduces the effectiveness of heat dissipation and the lifespan of storage drives.

Innovation Solution

An apparatus with magnetic components that couple flapper components to each other, providing additional mating force to prevent backflow of cooling airflow, ensuring sufficient airflow through storage drives and improving heat dissipation performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the amount of cooling airflow is increased to improve heat dissipation of the storage array, then the heat dissipation performance is improved, but the backflow of cooling airflow becomes stronger which reduces the effectiveness of heat dissipation

Engineering Contradiction:
Improveheat dissipation performanceVSAvoidbackflow of cooling airflow
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The flapper components are positioned to preemptively block the backflow path of cooling airflow before it can re-enter the storage array. By placing the flappers at strategic locations, the design prevents the harmful backflow effect from occurring, thereby maintaining effective heat dissipation even at high airflow rates.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The flapper components act as intermediary elements between the cooling airflow source and the storage array. These flappers control and regulate the airflow direction, allowing cool air to reach the storage array for heat dissipation while preventing the backflow of warmed air from re-entering the array.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If flapper components are used to block backflow of cooling airflow, then the heat dissipation effectiveness is improved, but the device complexity increases due to additional components

Engineering Contradiction:
Improveheat dissipation effectivenessVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The flapper components are designed to be rotatable rather than fixed, allowing them to dynamically adjust their position based on airflow conditions. This dynamic design enables the flappers to automatically open or close as needed, providing adaptive backflow prevention without requiring complex control systems or multiple static components.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The flapper components are positioned and designed to automatically respond to airflow patterns without external control. The structure of the flappers themselves enables them to self-adjust their position based on the pressure and direction of the cooling airflow, eliminating the need for additional actuators, sensors, or control mechanisms.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly enhances heat dissipation performance by blocking backflow and maintaining adequate airflow, thereby increasing the operating temperature range and extending the lifespan of storage drives.

Implementation Method 1

first and second magnetic components disposed in the first end face and the second end face, respectively, and configured to be coupled to each other by a magnetic force so as to couple the first end face to the second end face

Methodology Applied
Scientific EffectMagnetic force: Magnetism

Data Source

PatentUS11596080B2Apparatus for housing storage processor, and storage server
Publication Date: 2023.02.28 EMC IP HLDG CO LLC
  • US11596080B2 patent drawing
  • US11596080B2 patent drawing
  • US11596080B2 patent drawing

AI summary

An apparatus for housing a storage processor includes first and second side portions each extending in a plane defined by a first direction and a second direction, and separated from each other in a third direction; first and second flapper components disposed between the first side portion and the second side portion, extending in a first plane and a second plane, respectively, and rotatable about a first axis and a second axis, respectively, the first flapper component coupled to the first side portion and having a first end face, the second flapper component coupled to the second side portion and having a second end face; and first and second magnetic components disposed in the first end face and the second end face, respectively, and configured to be coupled to each other by a magnetic force so as to couple the first end face to the second end face.