Magnetic Jointing for Flexible OLED Display Stability

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Solution Overview

Problem

Stretchable OLED display panels face distortion issues during stretching, leading to poor display performance due to shear stress on display islands and gaps in the connection bridge structure.

Innovation Solution

A display panel design featuring a flexible substrate and a support substrate jointed through a magnetic field generated by first and second magnetic units. The magnetic units, comprising magnetic devices or membranes, ensure the flexible substrate remains stable and undistorted during stretching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a flexible OLED display panel uses a connection bridge structure to enable stretching, then the display panel achieves flexibility and stretchability, but the display islands experience shear stress and the connection bridges create gaps leading to distortion during stretching

Engineering Contradiction:
ImprovestretchabilityVSAvoiddisplay region stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The display panel is divided into discrete display islands separated by connection bridges, allowing independent movement of each island during stretching while maintaining overall connectivity. This segmentation enables the display to accommodate deformation without creating continuous stress paths that would cause distortion.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Magnetic units are introduced as intermediary elements between the display islands and the flexible substrate. These magnetic units provide a non-mechanical coupling mechanism that maintains relative positioning stability while allowing the flexible substrate to stretch, eliminating direct mechanical stress transmission to the display regions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If magnetic units are introduced to prevent distortion during stretching, then display region stability is improved, but the device complexity increases due to additional magnetic components

Engineering Contradiction:
Improvedisplay region stabilityVSAvoidmagnetic unit structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The magnetic units are integrated directly into the flexible substrate structure, combining the substrate and magnetic components into a unified element. This merging eliminates the need for separate magnetic component assemblies, reducing overall device complexity while maintaining the stabilizing magnetic effect during stretching.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The magnetic field effectively prevents distortion of the flexible substrate's display regions, maintaining a stable joint between the flexible and support substrates, thereby ensuring a good display effect even under stretching conditions.

Implementation Method 1

a first magnetic unit attached to the flexible substrate; a second magnetic unit attached to the support substrate; the first magnetic unit and the second magnetic unit are used for jointing the flexible substrate to the support substrate through a magnetic field therebetween

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Data Source

PatentUS12217633B2Display panel and manufacturing method thereof, display apparatus
Publication Date: 2025.02.04 BOE TECHNOLOGY GROUP CO LTD
  • US12217633B2 patent drawing
  • US12217633B2 patent drawing
  • US12217633B2 patent drawing

AI summary

The present disclosure provides a display panel and a manufacturing method of the display panel, and a display apparatus, and belongs to the field of display technology. The display panel of the present disclosure includes a flexible substrate and a support substrate, wherein the support substrate supports the flexible substrate; a plurality of display units are provided on the flexible substrate; the display panel further includes: a first magnetic unit; a second magnetic unit; the first magnetic unit and the second magnetic unit are used for jointing the flexible substrate to the support substrate through a magnetic field therebetween.