Magnetic-Fluid Variable Nozzle for Shock-Free Mass Flow Control

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Solution Overview

Problem

Conventional variable geometry nozzles lack efficient control over mass flow and expansion in fluidic systems, often resulting in shock waves and inefficient propulsion due to limited control over nozzle geometry.

Innovation Solution

The use of magnetic fluid, such as ferromagnetic or magnetorheological fluid, within a nozzle assembly with a flexible inner wall and an adjustable magnetic field, allowing the fluid to change viscosity and maintain a desired geometry, thereby controlling the nozzle's throat area and flow efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional variable geometry nozzles are used with mechanical actuation, then the nozzle geometry can be changed, but the control over mass flow and expansion is inefficient and causes shock waves

Engineering Contradiction:
Improvemass flow control efficiencyVSAvoidenergy losses due to shock waves
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent replaces mechanical actuation systems with a magnetic field-based control system. Magnetic fluid is introduced into the nozzle walls, and by applying magnetic fields through coils, the viscosity of the magnetic fluid changes, allowing the nozzle geometry to be adjusted without mechanical moving parts. This eliminates the inefficiencies and shock waves associated with conventional mechanical actuation while maintaining precise control over mass flow and expansion.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the physical parameter of the nozzle walls by using magnetic fluid whose viscosity can be dynamically adjusted through magnetic field strength. By varying the magnetic field intensity, the viscosity of the magnetic fluid changes, which in turn changes the effective geometry of the nozzle passage. This allows continuous and smooth adjustment of nozzle parameters (area, shape) to optimize mass flow control and prevent shock wave formation.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If mechanical thrust vectoring nozzles are used, then jet thrust can be vectored, but the device complexity increases due to actuated hardware

Engineering Contradiction:
Improvethrust vectoring capabilityVSAvoidcomplexity of actuated hardware
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical thrust vectoring hardware with a magnetic field-based system. By controlling the viscosity of magnetic fluid in different sections of the nozzle walls using independent magnetic coils, the nozzle geometry can be dynamically adjusted to vector the jet thrust in different directions. This eliminates the need for mechanical actuators, linkages, and other complex hardware while maintaining full thrust vectoring capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If nozzle geometry is fixed, then the device complexity is reduced, but the control over expansion and mass flow is limited

Engineering Contradiction:
Improvesimplicity of nozzle structureVSAvoidcontrol over expansion and mass flow
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent maintains a relatively simple fixed structural framework but introduces magnetic fluid into the nozzle walls that can change its viscosity parameter in response to magnetic fields. This allows the effective geometry of the nozzle passage to be dynamically adjusted without changing the overall structural complexity. By controlling the magnetic field strength, the nozzle can adapt its expansion ratio and mass flow characteristics while retaining a simple fixed structure.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite construction where the nozzle walls are formed with magnetic fluid embedded in a matrix material. This composite structure combines the simplicity of a fixed nozzle framework with the adaptability of variable viscosity magnetic fluid. The magnetic fluid acts as a programmable material that can change the effective geometry of the passage without requiring mechanical moving parts, thus maintaining structural simplicity while providing full control over expansion and mass flow.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables high-efficiency expansion and mass flow control with reduced energy losses and the ability to maintain a stable geometry without oscillations, suitable for applications like micro-satellite propulsion and gas injectors.

Implementation Method 1

when the magnetic field of the two magnet members is turned on or increased, the magnetic fluid becomes a viscoelastic solid or semi-solid

Methodology Applied
Scientific EffectMagnetorheological effect: Magnetorheological Fluid

Implementation Method 2

a yield stress of the magnetic fluid is controlled by varying an intensity of the magnetic field

Methodology Applied
Scientific EffectYield stress control via magnetic field: Magnetic Field

Data Source

PatentEP4299890A1Variable geometry nozzle utilizing magnetic fluid
Publication Date: 2024.01.03 HAMILTON SUNDSTRAND CORP
  • EP4299890A1 patent drawingFigure 1~2
  • EP4299890A1 patent drawingFigure 3~6
  • EP4299890A1 patent drawingFigure 7~9

AI summary

The present disclosure provides variable geometry nozzle or valve assemblies utilizing magnetic fluid (e.g., ferromagnetic fluid; magnetorheological fluid; non-Newtonian magnetic fluid; general viscous magnetic fluid). More particularly, the present disclosure provides variable geometry nozzle or valve assemblies utilizing magnetic fluid for high efficiency expansion and/or mass flow control in fluidic systems (e.g., gas injectors; micro-satellite propulsion systems; gas burners; fluid injectors; etc.).