Magnetic Fluid Well Integrity Assessment

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Solution Overview

Problem

Current logging methods for evaluating well cement quality are inaccurate and inefficient, particularly due to indirect measurements and limitations in interpreting signals, leading to challenges in identifying cement defects like low top of cement, mud channels, and micro-annuli.

Innovation Solution

A method involving the use of a magnetic fluid pumped into the well annulus, magnetized by a magnet, and measured by a magnetic sensing probe to determine the distribution of magnetic particles, allowing for direct and accurate assessment of cement quality through magnetic field analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If acoustic logging tools are used to measure cement quality indirectly through acoustic coupling, then the measurement can be performed, but the accuracy is reduced due to the indirect nature of the measurement

Engineering Contradiction:
Improvecement quality measurement accuracyVSAvoidmeasurement method complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces acoustic/mechanical measurement systems with a magnetic measurement system. A magnetic fluid containing ferromagnetic particles is pumped into the annulus, and a magnetic sensor measures the magnetic field distribution directly. This substitution eliminates the indirect acoustic coupling method and provides direct magnetic field-based measurement of cement quality, significantly improving measurement accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the measurement parameter from acoustic coupling properties to magnetic field properties. By introducing ferromagnetic particles into the cement or annulus fluid and measuring the resulting magnetic field distribution, the system transforms the measurement approach from indirect acoustic methods to direct magnetic field detection, resolving the accuracy issue.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If noise logging tools are used to detect fluid flow through leakage pathways, then leakage can be detected, but the spatial resolution is poor and signal interpretation is difficult

Engineering Contradiction:
Improveleakage detection accuracyVSAvoidsignal interpretation difficulty
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The patent replaces noise-based acoustic detection with magnetic field detection. Instead of listening to noise from fluid flow through leaks, the system uses magnetic sensors to directly detect the presence and distribution of ferromagnetic particles, providing clear spatial information about leakage pathways without difficult signal interpretation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses magnetic field distribution patterns as a visual indicator of cement quality and leakage, analogous to color changes. The magnetic sensor maps the magnetic field, creating a spatial distribution pattern that directly reveals the location and extent of defects, making detection and interpretation straightforward.

Inventive Principle:
Principle #32Color changes

3Loss of information

If temperature logging is used to detect top of cement and seal quality, then temperature variations can be measured, but the technique cannot provide comprehensive information about cement seal quality

Engineering Contradiction:
Improvecement quality information completenessVSAvoidevaluation efficiency
Core Design Contradiction:
Loss of informationVSProductivity

Solution Approach 1:

The patent creates a universal magnetic measurement system that can perform multiple cement evaluation functions simultaneously. By measuring magnetic field distribution, the system can determine top of cement, detect leakage pathways, assess cement bond quality, and identify annular fill status all in one measurement, providing comprehensive information efficiently.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent changes from temperature-based measurement to magnetic field-based measurement. This parameter change enables comprehensive cement quality assessment because magnetic field distribution directly reflects the physical presence and distribution of ferromagnetic particles in the cement or annulus fluid, providing complete information about cement placement and seal quality.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If radioactive tracer logging is used to evaluate hydraulic fracture geometry and flow rates, then measurements can be made, but the operator is exposed to radioactive material and soil is contaminated

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoidradioactive exposure and contamination
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces radioactive tracer methods with magnetic field measurement. Instead of using radioactive isotopes to tag and track materials, the system uses ferromagnetic particles that can be detected by magnetic sensors, eliminating radioactive exposure and contamination while maintaining measurement reliability through direct magnetic field detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses ferromagnetic particles as temporary tracers that serve their purpose during the measurement process and then can be discarded or remain in the formation without causing long-term harm. Unlike radioactive materials that require special handling and disposal, ferromagnetic particles pose no ongoing safety risks, eliminating harmful factors while maintaining measurement capabilities.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides high-resolution, direct measurements of ferromagnetic materials in the annular space, enabling precise evaluation of cement quality and identifying defects such as mud channels and fracture planes, improving the accuracy and reliability of well integrity assessment.

Implementation Method 1

moving a magnetic sensing probe through a casing of the well and recording a magnetic field generated by the magnetic fluid

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

magnetizing with a magnet the magnetic fluid while in the annulus of the well

Methodology Applied
Scientific EffectMagnetism: Magnetism

Data Source

PatentUS11578584B2Well monitoring with magnetic tool
Publication Date: 2023.02.14 KING ABDULLAH UNIV OF SCI & TECH
  • US11578584B2 patent drawing
  • US11578584B2 patent drawing
  • US11578584B2 patent drawing

AI summary

A method for investigating well integrity, the method including pumping a magnetic fluid into an annulus of the well; magnetizing with a magnet the magnetic fluid while in the annulus of the well; moving a magnetic sensing probe through a casing of the well and recording a magnetic field generated by the magnetic fluid; and processing the recorded magnetic field to determine a distribution of magnetic particles into the magnetic fluid in the annulus.