Magnetic Flush Mount Lighting Fixture With Interchangeable Faceplates

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Solution Overview

Problem

Existing LED lighting systems lack flexibility in illumination levels and color temperature selection, and traditional flush-mount fixtures often require complex installation processes and mechanical attachments, which can be cumbersome and aesthetically limiting.

Innovation Solution

A recessed downlight LED lighting system with a housing, circuit board, and interchangeable faceplates and wall wash inserts that allow for adjustable illumination levels and color temperatures, using magnetic attachments for ease of installation and aesthetic flexibility, and a conical reflector body for efficient light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional mechanical attachments are used for flush-mount fixtures, then secure mounting is achieved, but installation becomes cumbersome and aesthetic flexibility is limited

Engineering Contradiction:
Improvesecure mountingVSAvoidinstallation process
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces traditional mechanical attachment systems (screws, clips, springs) with a magnetic attachment system. The housing includes a magnetic component that magnetically attaches the fixture to the support structure, eliminating the need for complex mechanical fasteners while maintaining secure mounting and enabling easy installation and aesthetic flexibility.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If fixed illumination systems are used, then simple design is maintained, but flexibility in illumination levels and color temperature is lost

Engineering Contradiction:
Improveillumination flexibilityVSAvoidsystem design
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent incorporates adjustable illumination components including a dimmer switch for variable illumination levels and a color temperature selector switch for changing color temperatures. These dynamic controls allow the lighting system to adapt to different operational requirements while integrating seamlessly into the overall fixture design.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The lighting circuit is designed to support multiple functions through a single integrated system that provides adjustable illumination levels, variable color temperatures, and compatibility with different faceplate configurations. This multi-functional approach enables versatile lighting control without requiring separate systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If customizable lighting options are added, then aesthetic flexibility improves, but installation complexity increases

Engineering Contradiction:
Improveaesthetic flexibilityVSAvoidinstallation process
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the lighting fixture into modular components including the housing, faceplates, and interchangeable inserts. Each component can be independently selected and installed, allowing customers to customize the aesthetic appearance while maintaining a standardized installation process through the universal magnetic mounting system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fixture incorporates interchangeable faceplates and inserts that can be easily swapped to change the aesthetic appearance. The magnetic attachment system enables these components to be quickly installed and removed without complex tools or procedures, maintaining installation simplicity while offering extensive customization options.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides customizable illumination levels and color temperatures with a simplified installation process, enhancing aesthetic flexibility and efficiency while meeting UL certification standards for safety.

Implementation Method 1

a faceplate that is magnetically attached at a top end of the body

Methodology Applied
Scientific EffectMagnetic attachment: Magnetism

Data Source

PatentUS12163645B2Flush mount lighting fixture
Publication Date: 2024.12.10 NICOR INC
  • US12163645B2 patent drawing
  • US12163645B2 patent drawing
  • US12163645B2 patent drawing

AI summary

A flush mount lighting fixture can incorporate aspects that provide reconfigurability and convenience. Selector switches can provide a wide selection of illumination levels and color temperatures. The switches may be inaccessible while the fixture is installed to thereby prevent unwanted adjustment. A magnetically attached faceplate is easy to install, replace, adjust, and change for other faceplates. A top diffuser may be interchangeable with a wall wash insert. The top diffuser can produce a lighting pattern that is circularly symmetric with a fixture axis of the fixture. The wall wash insert produces a lighting pattern that is asymmetrical and may be offset from the fixture axis of the fixture.