Magnetic Flux Element Sensor Arrangement for Vehicle Safety

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Solution Overview

Problem

Existing sensor arrangements for controlling functions in motor vehicles are costly and may compromise operational safety due to the need for redundant designs to meet safety standards, which can be expensive and unreliable.

Innovation Solution

A sensor arrangement using an electrical coil, a magnetic field sensor, and a movable magnetic flux element that guides the magnetic field, allowing for position determination without contact or interference, and utilizing a processing device to check the magnetic field changes, thereby ensuring functional reliability without the need for redundant components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If redundant design is implemented to meet safety standards, then reliability is improved, but cost increases

Engineering Contradiction:
Improvefunctional safetyVSAvoidcost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sensor arrangement performs self-diagnosis by comparing measured magnetic field values with expected values calculated from coil current and position data. The system monitors its own functionality through internal consistency checks, eliminating the need for separate redundant safety systems while maintaining high reliability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors the magnetic field signal and compares it with expected values based on coil current and flux element position. This feedback mechanism enables real-time detection of sensor malfunctions or external interference, providing functional safety without redundant hardware.

Inventive Principle:
Principle #23Feedback

2Reliability

If redundant design is implemented to meet safety standards, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvefunctional safetyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sensor arrangement performs self-diagnosis by comparing measured magnetic field values with expected values calculated from coil current and position data. The system monitors its own functionality through internal consistency checks, eliminating the need for separate redundant safety systems while maintaining high reliability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The magnetic flux element serves as an intermediary that guides the magnetic field between the coil and sensor, enabling precise position detection. This single integrated component performs multiple functions (field guidance, position encoding) without requiring separate redundant systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If magnetic field strength is increased to improve signal strength, then measurement precision is improved, but energy consumption increases

Engineering Contradiction:
Improvesignal strengthVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The magnetic flux element concentrates and guides the magnetic field locally from the coil to the sensor, creating a high-field-strength region exactly where measurement is needed. This localized field enhancement achieves strong sensor signals without requiring high overall coil current, reducing energy consumption.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The magnetic flux element serves as an intermediary that guides the magnetic field between the coil and sensor, enabling precise position detection. The flux element's high permeability material concentrates magnetic flux, improving coupling efficiency and signal strength without increasing coil power consumption.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a cost-effective and reliable means to control motor vehicle functions, meeting safety standards by reducing costs and enhancing security through dynamic magnetic field control and measurement accuracy, while allowing for self-assurance of safety by the manufacturer.

Implementation Method 1

an electrical coil (120) for providing a magnetic field (125)

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a magnetic flux element (135) for guiding the magnetic field (125) between the coil (120) and the magnetic field sensor (130)

Methodology Applied
Scientific EffectMagnetic flux guidance: Magnetic Field

Implementation Method 3

a magnetic field sensor (130) for determining a magnetic field (125) prevailing in an area of the magnetic field sensor (130)

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentEP3874286B1Sensor arrangement
Publication Date: 2023.04.26 SIGNATA GMBH
  • EP3874286B1 patent drawingFigure 1
  • EP3874286B1 patent drawingFigure 2
  • EP3874286B1 patent drawingFigure 3

AI summary

The invention relates to a sensor arrangement (115) for controlling a function onboard a motor vehicle, the sensor arrangement comprising: an electric coil (120) for providing a magnetic field (125); a magnetic field sensor (130); and a magnetic flux element (135) for guiding the magnetic field (125) between the coil (120) and the magnetic field sensor (130). The magnetic flux element (135) is mounted so as to be movable and is formed in such a way that the magnetic field (125) prevailing in the region of the magnetic field sensor (130) is dependent on the position of the flux element (135). A processing device (140) for determining the position of the flux element (135) on the basis of the magnetic field (125) determined by means of the magnetic field sensor (130) is also provided.