Magnetic Gearshift Coding With Shared Regions for Compact Sizing

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Solution Overview

Problem

Conventional wire-controlled gearshift devices have a large magnetic plate due to distinct coding regions for each gear, which contradicts the trend of miniaturization in automotive technology.

Innovation Solution

The gearshift device incorporates a magnetic plate with coding regions that share the same regions, allowing sensors to output gear signals based on overlapping columns, reducing the overall size of the magnetic plate while maintaining gear differentiation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If distinct coding regions are used for each gear on the magnetic plate, then gear identification accuracy is improved, but the size of the magnetic plate increases

Engineering Contradiction:
Improvegear identification accuracyVSAvoidmagnetic plate size
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent merges coding regions for different gears by allowing them to share common columns on the magnetic plate. Specifically, multiple coding regions overlap in their column usage, so that columns are reused across different gear codes rather than being exclusively allocated to single gears. This combining approach reduces the total number of columns needed while maintaining the ability to distinguish between different gears through unique code patterns.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent makes the columns on the magnetic plate multi-functional by having them serve multiple coding regions simultaneously. The same physical columns are used to encode information for multiple different gears, allowing the magnetic plate structure to perform multiple coding functions with a reduced number of elements. This universality enables compact design without sacrificing gear identification capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Area of stationary object

If the magnetic plate size is reduced for miniaturization, then device compactness is improved, but gear coding capability may be compromised

Engineering Contradiction:
Improvemagnetic plate sizeVSAvoidgear coding capability
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The patent transitions from a spatial arrangement where each gear requires separate physical regions to a combinatorial coding scheme where gear information is encoded through patterns across shared columns. By moving to this dimensional approach, the system achieves gear differentiation not through physical separation but through logical code combinations, enabling compact magnetic plate design that maintains full gear coding capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the fundamental parameter of how gear information is stored - from dedicated spatial regions to overlapping column patterns with unique binary codes. By altering the coding parameter from spatial exclusivity to pattern-based identification, the system achieves both miniaturization and preserved gear coding versatility through efficient use of shared magnetic plate resources.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces the size of the magnetic plate while ensuring accurate gear identification, aligning with the miniaturization requirements of modern automotive systems.

Implementation Method 1

sensors for sensing the magnetic plate to output a gear signal

Methodology Applied
Scientific EffectMagnetic field sensing: Magnetic Field

Data Source

PatentUS11199423B2Gearshift device and gear coding method
Publication Date: 2021.12.14 KOSTAL SHANGHAI MANAGEMENT
  • US11199423B2 patent drawing
  • US11199423B2 patent drawing
  • US11199423B2 patent drawing

AI summary

A gearshift device is provided. The gearshift device includes a magnetic plate and sensors for sensing the magnetic plate to output a gear signal. The magnetic plate includes M coding regions for distinguishing M gears, and at least two coding regions of the M coding regions share a same region of the magnetic plate. M is a positive integer greater than or equal to 2.