Magnetic Guide for Urinalysis Replacement Box Positioning

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Urinalysis devices face challenges in ensuring precise and accurate mounting of replacement test paper, leading to potential system errors due to low precision detection methods.

Innovation Solution

A replacement box mounting structure utilizing magnetic attraction devices and a detection switch, where the first magnetic attraction device on the replacement box and the second magnetic attraction device on the bottom support guide the box to a preset position, triggering the detection switch for precise in-place detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a position switch or optocoupler switch is used to detect whether the replacement is in place, then detection capability is provided, but the stroke is large and stroke precision is low

Engineering Contradiction:
Improvedetection precisionVSAvoidstroke
Core Design Contradiction:
Measurement precisionVSLength of moving object

Solution Approach 1:

The patent replaces the mechanical position switch or optocoupler switch with a magnetic detection system. A magnetic component is installed on the replacement box, and a magnetic sensor (such as a Hall sensor or reed switch) is used to detect the magnetic field changes when the replacement box is in place. This substitution eliminates the need for large mechanical strokes and contact wear, achieving high-precision detection with minimal movement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If manual mounting is used, then ease of operation is maintained, but it is difficult to detect whether the replacement is mounted or installed in place

Engineering Contradiction:
Improvemanual mounting easeVSAvoidmounting status information
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The patent implements a feedback mechanism where the magnetic sensor continuously monitors the position of the replacement box and provides real-time status information to the control system. When the replacement box is properly installed, the magnetic component triggers a specific magnetic field pattern that the sensor detects, providing immediate feedback confirmation of correct installation. This eliminates the uncertainty in manual mounting while maintaining operational simplicity.

Inventive Principle:
Principle #23Feedback

3Device complexity

If no detection mechanism is used, then device complexity is reduced, but system action errors occur when replacement is not mounted or installed in place

Engineering Contradiction:
Improvedetection system complexityVSAvoidsystem reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent uses a magnetic field-based detection system instead of complex mechanical switches or optical coupling systems. The magnetic component on the replacement box interacts with the magnetic sensor through non-contact means, providing reliable detection with minimal mechanical complexity. This approach ensures high system reliability by accurately detecting replacement box installation status without the complexity of traditional mechanical or optical detection systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a guiding effect for users to mount the replacement box accurately and improves detection precision, ensuring proper installation and system functionality.

Implementation Method 1

a bottom portion of the box body lower cover is provided with a first magnetic attraction device... a bottom portion of the bottom support cavity is provided with a second magnetic attraction device... The replacement box is inserted into the replacement box bottom support along a first direction, and the first magnetic attraction device and the second magnetic attraction device are at least partially overlapped along the first direction

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS20230191403A1Replacement box for urinalysis device, replacement box bottom support, and replacement box mounting structure
Publication Date: 2023.06.22 SHANGHAI KOHLER ELECTRONICS TECH
  • US20230191403A1 patent drawing
  • US20230191403A1 patent drawing
  • US20230191403A1 patent drawing

AI summary

A replacement box for a urinalysis device includes a box body upper cover; a box body lower cover configured to be connected to the box body upper cover to form a box body cavity; and a first magnetic attraction device disposed at a bottom portion of the box body lower cover. The first magnetic attraction device is configured to guide the replacement box to reach a preset position. A replacement box bottom support for the urinalysis device includes: a bottom support body; a bottom support cavity disposed in the bottom support body and configured to receive a replacement box; and a second magnetic attraction device disposed at a bottom portion of the bottom support cavity. The second magnetic attraction device is configured to guide the replacement box to reach the preset position.