Magnetic Head Device Real-Time Gain Control for Output Fluctuation

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Solution Overview

Problem

Existing magnetic head devices require repeated card insertion to set gain, are unable to handle output variations, and are prone to reading errors due to magnetic head wear and changing card transfer speeds.

Innovation Solution

A magnetic head device with an amplifier section, A/D converter section, signal comparator section, and gain control section that adjusts gain in real-time to match a predetermined criterion value, allowing for one-time gain setting and stable output waveform maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If repeated card insertion is used to set gain, then gain setting accuracy is improved, but operation complexity and time consumption increase

Engineering Contradiction:
Improvegain setting accuracyVSAvoidoperation complexity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system performs preliminary detection of the magnetic card during the initial card insertion, measuring the output waveform characteristics before actual data reading. This preliminary action captures the gain setting information in the first card insertion, eliminating the need for repeated insertions while maintaining accurate gain calibration based on the detected output characteristics.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If standard card is used for gain setting, then gain setting process is simplified, but adaptability to different magnetic cards decreases

Engineering Contradiction:
Improvegain setting processVSAvoidhandling output variation of each magnetic card
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The system measures the actual output waveform from each magnetic card during initial insertion and uses this feedback information to dynamically adjust the gain setting. By comparing the measured output characteristics with expected values, the system automatically calibrates the gain for each specific card, adapting to variations in magnetic properties, wear conditions, and card characteristics without requiring repeated manual adjustments.

Inventive Principle:
Principle #23Feedback

3Device complexity

If gain is not adjusted for magnetic head wear, then device complexity is reduced, but reading reliability decreases

Engineering Contradiction:
Improvedevice structureVSAvoidreading error rate
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The magnetic head device performs self-diagnosis and self-adjustment by detecting its own output waveform characteristics during normal card insertion. The system automatically measures the output level, compares it with reference values, and adjusts the gain setting to compensate for magnetic head wear without requiring external calibration equipment or complex manual intervention, thereby maintaining reading reliability while keeping the device structure relatively simple.

Inventive Principle:
Principle #25Self-service

4Stability of the object's composition

If gain adjustment is made for changing card transfer speed, then output stability is improved, but control complexity increases

Engineering Contradiction:
Improveoutput waveform stabilityVSAvoidcontrol mechanism
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The system performs preliminary measurement of the output waveform characteristics during the initial card insertion before actual data reading occurs. By detecting the output level and characteristics in advance, the system pre-adjusts the gain setting to account for variations in card transfer speed, ensuring output stability during the critical data reading phase without requiring continuous real-time control adjustments.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simple and effective gain setting, suppresses output fluctuations, and improves reading performance by adjusting gain proportionally with output differences, reducing the likelihood of reading errors.

Implementation Method 1

a magnetic head for reproducing information recorded in a magnetic information recording medium

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8967475B2Magnetic head device
Publication Date: 2015.03.03 SANKYO SEIKI MFG CO LTD
  • US8967475B2 patent drawing
  • US8967475B2 patent drawing
  • US8967475B2 patent drawing

AI summary

A magnetic head device which suppresses output fluctuation even though the output changes in part of an output waveform from the magnetic head. The magnetic head device includes a magnetic head for reproducing information recorded in a magnetic information recording medium; an amplifier section for amplifying a reproduced signal that the magnetic head has reproduced, by using a gain; an A/D converter section for converting the reproduced signal that has been amplified, to a digital signal, by sampling the signal at predetermined intervals, in order to output the converted digital signal; a signal comparator section for comparing a digital signal output value with a predetermined output criterion value; and a gain control section for adjusting the gain in such a way as to make the output value closer to the output criterion value, in the case where the output value is either greater or smaller than the output criterion value.