Thin-Film Magnetic Head Protrusion Adjustment for Flying Height Control

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Solution Overview

Problem

Conventional thin-film magnetic heads face challenges in maintaining optimal flying height to prevent contact or collision with magnetic recording media, leading to degradation in writing and reading characteristics, especially at reduced flying heights.

Innovation Solution

A thin-film magnetic head design incorporating a protrusion adjustment portion that protrudes slightly more than the write or read head elements, with a heating portion positioned rear to the protrusion adjustment portion, allowing for controlled flying height adjustment and collision avoidance by positioning the protrusion adjustment portion to maximize proximity to the magnetic recording medium without contacting it.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the flying height is reduced to improve writing and reading characteristics, then the writing and reading performance is improved, but the risk of contact or collision with the magnetic recording medium increases

Engineering Contradiction:
Improvewriting and reading characteristicsVSAvoidcontact or collision with magnetic recording medium
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The protrusion adjustment portion is designed to protrude in advance before the head elements during normal operation, creating a safety margin. When contact or collision occurs, the protrusion adjustment portion absorbs the impact first, preventing direct contact between the head elements and the magnetic recording medium surface.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The protrusion adjustment portion acts as a cushioning element positioned ahead of the head elements. It provides preliminary protection by absorbing mechanical shocks and preventing direct transmission of impact forces to the sensitive head elements during potential contact events.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Length of moving object

If the protrusion amount of the head element is increased to reduce flying height, then the proximity to magnetic recording medium is improved, but the risk of contact increases

Engineering Contradiction:
Improveprotrusion amount of head elementVSAvoidrisk of contact
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The head structure is segmented into multiple components with different protrusion characteristics: the protrusion adjustment portion protrudes first, followed by the head elements. This segmentation allows the protrusion adjustment portion to serve as a sacrificial element that protects the more critical head elements from direct contact.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the head structure are given different local properties: the protrusion adjustment portion is designed with specific protrusion characteristics and material properties suitable for contact absorption, while the head elements are designed for optimal magnetic performance. This local differentiation allows each component to fulfill its specific function.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances writing and reading characteristics while reducing the risk of contact or collision with the magnetic recording medium, improving the reliability of the magnetic recording/reproducing apparatus by maintaining a stable flying height and minimizing wear on the head elements.

Implementation Method 1

at least one protrusion adjustment portion whose end reaches a slider end surface on the ABS side, which provides on an element-formed surface of the substrate... the protrusion adjustment portion protrudes to a magnetic recording medium direction by heat of the heating portion

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS7974046B2Thin-film magnetic head with heating portion and protrusion adjustment portion, head gimbal assembly equipped head, magnetic recording/reproducing apparatus equipped HGA, and manufacturing method of head
Publication Date: 2011.07.05 TDK CORP
  • US7974046B2 patent drawing
  • US7974046B2 patent drawing
  • US7974046B2 patent drawing

AI summary

The present invention provides a thin-film magnetic head which surely improves the writing and reading characteristic with reducing the flying height and surely handles the contact or collision with the magnetic recording medium.A thin-film magnetic head is provided, which includes, an substrate with ABS; a read or write head element provided on an element-formed surface of the substrate; at least one protrusion adjustment portion whose end reaches a slider end surface on the ABS side, which provides on an element-formed surface of the substrate; at least one heating portion provided rear at least one protrusion adjustment portion viewed from the slider end surface on the ABS side.