Perpendicular Magnetic Head Side Shield Geometry for Write Performance

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Solution Overview

Problem

Magnetic heads for perpendicular magnetic recording face challenges in preventing unwanted erasure due to skew, particularly in achieving high recording densities and maintaining write characteristics, as conventional methods limit the cross-sectional area of the main pole near the medium facing surface, affecting magnetic flux passage and write performance.

Innovation Solution

The magnetic head design includes a main pole with two side shields, where the side shields' geometry allows for a larger cross-sectional area near the medium facing surface by adjusting the angles and positions of the sidewalls, and a manufacturing method that forms these shields and gap parts to enhance magnetic flux passage and write characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the cross-sectional area of the main pole near the medium facing surface is increased, then magnetic flux passage and write characteristics are improved, but unwanted erasure due to skew increases

Engineering Contradiction:
Improvewrite characteristicsVSAvoidunwanted erasure
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The side shields are divided into multiple sections along the track width direction, with each section having different widths at different positions. This segmentation allows the magnetic field to be controlled in different zones, preventing unwanted erasure while maintaining good write characteristics in the target track area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The side shields have non-uniform width distribution along the track width direction, creating local variations in magnetic field confinement. The wider portions provide better field confinement to prevent erasure, while the narrower portions allow sufficient flux passage for write operations, achieving local optimization of both contradictory requirements.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If the track width is reduced to achieve higher recording densities, then recording density is improved, but write characteristics such as overwrite property deteriorate

Engineering Contradiction:
Improverecording densityVSAvoidwrite characteristics
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The side shields extend in the vertical direction (height from medium facing surface) in addition to the track width direction. This adds a dimensional degree of freedom for controlling magnetic field distribution, allowing narrow track width for high density while maintaining adequate write characteristics through vertical field confinement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The side shields have varying widths at different positions along the track width direction, creating localized magnetic field confinement zones. This allows the main pole to maintain a narrow overall width for high recording density while having enhanced field confinement in specific regions to preserve write characteristics.

Inventive Principle:
Principle #3Local quality

3Reliability

If the neck height of the main pole is reduced to improve write characteristics, then overwrite property is improved, but structural stability and magnetic flux passage are affected

Engineering Contradiction:
Improveoverwrite propertyVSAvoidstructural stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The side shields are segmented into multiple sections that can independently control magnetic field distribution at different heights. This segmentation allows the neck region to have reduced height for improved overwrite property while the lower sections provide structural support and flux passage, separating the conflicting requirements spatially.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively prevents unwanted erasure and improves write characteristics by increasing the cross-sectional area of the main pole, allowing more magnetic flux to pass through and enhancing recording density and overwrite properties.

Implementation Method 1

a coil configured to produce a magnetic field corresponding to data to be written on the recording medium

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The main pole is configured to allow a magnetic flux corresponding to the magnetic field produced by the coil to pass, and configured to produce a write magnetic field

Methodology Applied
Scientific EffectMagnetic flux: Magnetic Field

Data Source

PatentUS9406318B2Magnetic head for perpendicular magnetic recording including two side shields and main pole including lower protrusion
Publication Date: 2016.08.02 HEADWAY TECHNOLOGIES INC
  • US9406318B2 patent drawing
  • US9406318B2 patent drawing
  • US9406318B2 patent drawing

AI summary

A first side shield has a first sidewall and a second sidewall. A second side shield has a third sidewall and a fourth sidewall. The distance between the first sidewall and the third sidewall decreases with increasing proximity to the top surface of a substrate. The second and fourth sidewalls are close to perpendicular to the top surface of the substrate. Each of the second and fourth sidewalls has an edge farthest from the top surface of the substrate, the edge being parallel to the medium facing surface. The main pole has a first, a second, a third and a fourth side surface. The first side surface is opposed to the first sidewall. A portion of the second side surface is opposed to the second sidewall. The third side surface is opposed to the third sidewall. A portion of the fourth side surface is opposed to the fourth sidewall.