Magnetic Key Structure for Ultra-Thin Portable Computers

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Solution Overview

Problem

Conventional key structures are not suitable for ultra-thinning designs in portable computers due to their difficulty in assembly, longer pressing stroke, and poor sensitivity, especially when the downward force is insufficient to activate bi-layer circuits.

Innovation Solution

A key structure featuring a bridge assembly with a first and second hinge part, an attractable element, and a magnet, which reduces the overall height by allowing the key cap to be stored, and enhances sensitivity through a magnetic force that activates the hinge parts between releasing and pressing statuses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a scissor structure with an elastic member is used to restore the key cap, then the key cap can return to its pre-pressing position, but the pressing stroke becomes longer and assembly becomes more difficult

Engineering Contradiction:
Improvekey cap restorationVSAvoidpressing stroke length
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces the conventional elastic member mechanism with a magnetic field-based restoration system. The magnet assembly generates magnetic attraction force to pull the key cap back to its original position, eliminating the need for complex scissor structures and elastic members, thereby shortening the pressing stroke and simplifying assembly

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If the downward force is transmitted through an elastic member to bi-layer circuits, then key activation is possible, but sensitivity becomes poor when downward force is insufficient

Engineering Contradiction:
Improvekey activationVSAvoidsensitivity
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent replaces the mechanical force transmission system with a magnetic field interaction system. The magnet assembly creates a magnetic field that directly interacts with the bi-layer circuits, providing sufficient activation force without requiring complex mechanical force transmission, thereby improving sensitivity and response accuracy

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Stability of the object's composition

If the key structure maintains a fixed height, then structural stability is ensured, but the overall height cannot be reduced for portable computer storage

Engineering Contradiction:
Improvestructural stabilityVSAvoidoverall height
Core Design Contradiction:
Stability of the object's compositionVSLength of stationary object

Solution Approach 1:

The patent transforms the static key structure into a dynamic system where the magnet assembly can move between different positions. During operation, the magnet maintains a position that ensures structural stability, while during storage, the entire key structure can be collapsed to reduce height, achieving both stability and compactness

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The key structure achieves a shorter pressing stroke, increased sensitivity, and reduced overall height, making it suitable for ultra-thinning designs in portable computers, while maintaining stability and reducing noise.

Implementation Method 1

The magnet is correspondingly located under the attractable element

Methodology Applied
Scientific EffectMagnetic force: Magnetism

Data Source

PatentUS10509483B2Key structure
Publication Date: 2019.12.17 LITE ON TECH CORP
  • US10509483B2 patent drawing
  • US10509483B2 patent drawing
  • US10509483B2 patent drawing

AI summary

A key structure includes a key cap, a supporting board, a bridge assembly, a first supporting part, a second supporting part, an attractable element and a magnet. The bridge assembly includes first and second hinge parts. The first hinge part has a first pivot coupling portion. The second hinge part has a second pivot coupling portion. The first and second supporting parts are coupled to two ends of the first and second pivot coupling portions, respectively, wherein the first and the second supporting parts are disposed on the supporting board, a material of the first supporting part is different from a material of the supporting board, and a material of the second supporting part is different from the material of the supporting board. The attractable element is disposed on the second hinge part. The magnet is correspondingly located under the attractable element.