Magnetic Latching Valve Control for Stable State Retention

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Solution Overview

Problem

Valves in fluid systems face issues maintaining a commanded state without continuous actuation signals, leading to potential unintended changes due to environmental conditions or power loss, which can cause unsafe or uncontrolled fluid flow.

Innovation Solution

A magnetic latching valve system using a solenoid coil, armature, and magnet with a biasing spring, where controlled signals temporarily move the armature to a stable position, allowing fluid flow or blockage, and periodic signal resending maintains the commanded state even without continuous power, reducing unintended state changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If continuous actuation signal is applied to maintain valve state, then valve reliability is improved, but energy consumption increases and overheating occurs

Engineering Contradiction:
Improvevalve state stabilityVSAvoidsolenoid energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies periodic pulsed actuation signals instead of continuous signals. The controller sends actuation signals at specific time intervals (e.g., every 5-10 seconds) to maintain the valve in the commanded state. This periodic action reduces energy consumption and prevents overheating while maintaining valve reliability through the latching mechanism that holds the spool position between pulses.

Inventive Principle:
Principle #19Periodic action

2Use of energy by moving object

If actuation signal is removed to save energy, then energy consumption is reduced, but valve state stability deteriorates due to environmental disturbances

Engineering Contradiction:
Improvesolenoid energy consumptionVSAvoidvalve state stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent employs a latching mechanism where the spool position is self-maintained through pressure differential and mechanical latching features. Once the spool moves to a commanded position, it latches there without requiring continuous energy input. The system serves itself by using the fluid pressure and mechanical design to maintain state, eliminating the need for continuous actuation signals while preserving stability against environmental disturbances.

Inventive Principle:
Principle #25Self-service

3Use of energy by moving object

If magnetic latching mechanism is used to maintain state without continuous power, then energy consumption is reduced, but device complexity increases

Engineering Contradiction:
Improvesolenoid energy consumptionVSAvoidvalve internal structure
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent merges the latching function with the existing spool and valve body structure. The latching features are integrated into the spool geometry and valve bore design, combining the flow control function and state maintenance function into a unified structure. This integration minimizes additional complexity while achieving the energy-saving latching effect.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If periodic signal resending is implemented to maintain commanded state, then valve reliability is improved, but control system complexity increases

Engineering Contradiction:
Improvevalve state stabilityVSAvoidcontroller programming
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The controller implements a feedback mechanism that monitors the valve's commanded state and automatically resends actuation signals at predetermined intervals to maintain that state. The controller program includes timing logic that tracks signal transmission and automatically retransmits signals as needed, providing intelligent control that improves reliability without requiring complex external control systems.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains the commanded state of the valve despite power loss or environmental disturbances, preventing unintended fluid flow changes and reducing overheating or battery drain, ensuring safe and controlled operation.

Implementation Method 1

a magnet fixedly disposed within the solenoid coil, wherein the magnet applies a magnetic force on the armature in a distal direction

Methodology Applied
Scientific EffectMagnetic force: Magnetism

Implementation Method 2

sending a signal having a particular polarity to the solenoid coil such that the signal is applied to the solenoid coil for a particular period of time, thereby causing a solenoid force to be applied to the armature in the proximal direction

Methodology Applied
Scientific EffectSolenoid force: Solenoid

Implementation Method 3

a spring applying a biasing force on the armature in a proximal direction

Methodology Applied
Scientific EffectElastic force: Spring

Data Source

PatentUS11536388B2Magnetic latching valve and method of control
Publication Date: 2022.12.27 NORGREN GT DEV LLC
  • US11536388B2 patent drawing
  • US11536388B2 patent drawing
  • US11536388B2 patent drawing

AI summary

An example system includes a valve assembly having: (i) a plurality of ports including an inlet port, an outlet port, and a vent port, (ii) a solenoid coil having a cavity therein, (iii) an armature slidably accommodated in the cavity of the solenoid coil, (iv) a magnet fixedly disposed within the solenoid coil, wherein the magnet applies a magnetic force on the armature in a distal direction, and (v) a spring applying a biasing force on the armature in a proximal direction; and a controller sending a signal having a particular polarity to the solenoid coil such that the signal is applied to the solenoid coil for a particular period of time, and resending the signal periodically every particular time interval.