Magnetic LED Housing for Practical Lighting Flicker Control

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Solution Overview

Problem

Traditional fluorescent tubes and current LED fixtures face challenges in film lighting, including color correction, flicker issues, and lack of control over brightness and light quality, with existing LED solutions being bulky, prone to overheating, and requiring intrusive rigging hardware.

Innovation Solution

A lightweight, magnetic, light-diffusing housing for LED ribbon designed to resemble a standard fluorescent tube, allowing for easy installation without additional rigging hardware, with external DMX control for flicker control and customizable power and data connections via discreet terminal blocks or phoenix connectors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional fluorescent tubes are used, then the lighting apparatus provides standard illumination, but the apparatus suffers from color correction issues, flicker problems, and lack of control over brightness and light quality

Engineering Contradiction:
Improvecontrol over brightness and light qualityVSAvoidflicker issues and color correction problems
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent uses LED technology with DMX control capability to enable precise adjustment of brightness and color temperature parameters, eliminating the fixed characteristics of traditional fluorescent tubes and providing adaptable lighting control without flicker issues

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical/electrical ballast system of fluorescent tubes with electronic LED drivers and DMX control systems, eliminating flicker problems inherent in traditional fluorescent ballast operation while providing digital control over lighting parameters

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If existing LED fixtures are used, then the lighting apparatus provides controlled illumination, but the apparatus becomes bulky and prone to overheating

Engineering Contradiction:
Improvecontrol over lightingVSAvoidoverheating
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The patent extracts the LED ribbon from a bulky fixture housing and mounts it directly to the fixture surface, removing unnecessary structural elements that trap heat and reduce airflow, thereby eliminating overheating while maintaining lighting control

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses a thin, flexible diffuser material that allows heat to dissipate efficiently while providing the necessary light diffusion, replacing bulky opaque housings that trap heat around the LED components

Inventive Principle:
Principle #30Flexible shells and thin films

3Adaptability or versatility

If existing LED fixtures are used, then the lighting apparatus provides controlled illumination, but the apparatus requires intrusive rigging hardware for installation

Engineering Contradiction:
Improvecontrol over lightingVSAvoidrigging hardware requirements
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent designs the LED apparatus to visually replicate the appearance of traditional fluorescent tubes, allowing it to be installed in existing fluorescent fixtures without requiring additional rigging hardware or structural modifications

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent creates a universal mounting system that works with both traditional fluorescent fixtures and modern LED fixtures, eliminating the need for specialized rigging hardware by making the apparatus compatible with existing infrastructure

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Weight of moving object

If LED ribbon is mounted directly without housing, then the apparatus becomes lightweight and easy to install, but the apparatus lacks protection and proper light diffusion

Engineering Contradiction:
Improvelightweight constructionVSAvoidlack of protection and light diffusion
Core Design Contradiction:
Weight of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent uses a thin, flexible diffuser film that provides necessary light diffusion and protection for the LED ribbon while adding minimal weight, maintaining the lightweight advantage while eliminating the harmful effects of exposed LEDs

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent employs composite construction combining the LED ribbon, thin diffuser material, and minimal structural support elements to achieve optimal balance between weight, protection, and light diffusion characteristics

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a flexible, customizable, and reliable lighting system that addresses color, flicker, and control issues, offering 240-degree illumination and easy maintenance, while avoiding overheating and damage to existing fixtures.

Implementation Method 1

configured to be attached relative to an overhead member having a downwardly facing flat horizontal surface being attracted to a magnet

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS11821593B1Practical lighting apparatus and method for use
Publication Date: 2023.11.21 WEATHERMAN KENNETH CASEY
  • US11821593B1 patent drawing
  • US11821593B1 patent drawing
  • US11821593B1 patent drawing

AI summary

Practical lighting is the technique of using light sources that are seen within the frame of a shot. Apparatus 10 and 10A is a lightweight, magnetically mounted, light diffusing housing for LED ribbon which is designed to look like a standard fluorescent tube when used as practical lighting. Control wires can be easily and repeatedly removed via screwed terminal housings (10) or connected via industry standard phoenix receptacle (10A) housed discreetly one of its two end caps, providing a solderless connection with either apparatus. The magnets internally installed adhere the apparatus to standard metal fluorescent housings without damage to the installed fixture negating the need of additional mounting rigging hardware.