Magnetic Levitation Apparatus with Segmented Circular Magnet Array

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Solution Overview

Problem

Existing magnetic levitation apparatuses are unstable and limited in levitation height, requiring high power for control, as they can only maintain objects in orthogonal directions and have complex, costly control systems.

Innovation Solution

The apparatus features a circular pattern of paired magnets and coils, with sensor systems using light-emitting and light-receiving elements for accurate positioning, allowing for stable levitation at various heights by correcting deviations in the xy plane.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If magnets and coils are arranged in a circular pattern with paired configuration, then levitation height and stability are improved, but device complexity increases

Engineering Contradiction:
Improvelevitation stabilityVSAvoidmagnet and coil arrangement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The magnet array is segmented into multiple individual magnets arranged in a circular pattern, with each magnet paired with a corresponding coil. This segmentation allows independent control of each magnet-coil pair, enabling stable levitation at higher heights while maintaining manageable system complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from conventional planar or linear magnet-coil arrangements to a three-dimensional circular configuration. The magnets are positioned at different angular positions around a vertical axis, with each magnet paired with a coil in the radial direction, creating a spatially distributed control system that improves stability without excessive complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If conventional magnet and coil arrangements are used, then device complexity is reduced, but levitation height is limited and control becomes complex and expensive

Engineering Contradiction:
Improvecontrol systemVSAvoidlevitation height
Core Design Contradiction:
Device complexityVSLength of stationary object

Solution Approach 1:

The control system dynamically adjusts the current in each coil based on real-time position feedback from sensors. The paired magnet-coil configuration enables independent control of vertical and radial forces, allowing the system to maintain stable levitation at varying heights without requiring overly complex control algorithms or expensive hardware.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If equilibrium location is stabilized by controlled degree of freedom, then positioning accuracy is improved, but supporting power and levitation height are limited

Engineering Contradiction:
Improvepositioning accuracyVSAvoidsupporting power
Core Design Contradiction:
Measurement precisionVSPower

Solution Approach 1:

Position sensors detect the location of the levitated object and provide feedback to the control system. The control system then adjusts the current in each coil to correct position deviations, enabling accurate positioning while maintaining the ability to support larger masses at greater heights through the distributed paired magnet-coil configuration.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables stable orientation of magnetic objects at larger levitation heights with efficient control, reducing power requirements and enhancing stability, allowing for precise correction of unstable positions.

Implementation Method 1

apparatus for orienting a magnetic object in free space with the aid of magnetic levitation

Methodology Applied
Scientific EffectMagnetic levitation: Maglev

Implementation Method 2

a magnet array comprising at least three magnets and being arranged in a circle around an imaginary axis, which magnet array generates a static magnetic field

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 3

a coil array comprised of at least three controllable coils, the coil array generating a controllable magnetic field for maintaining the magnetic object at the equilibrium location

Methodology Applied
Scientific EffectMagnetic field generation: Magnetic Field

Implementation Method 4

each coil of the coil array being arranged at least partly outside the circle in radial direction from the imaginary axis

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 5

the sensor means may comprise at least one light emitting element and at least one light receptor element and the marking element comprises at least one light reflecting surface

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 6

the light receptor element may then comprise at least one or more photodiodes

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentEP2210336B1Magnetic levitation apparatus
Publication Date: 2016.08.31 CREALEV
  • EP2210336B1 patent drawingFigure 1A~1B
  • EP2210336B1 patent drawingFigure 2
  • EP2210336B1 patent drawingFigure 3(a)~3(b)

AI summary

The invention relates to apparatus for orienting a magnetic object in free space with the aid of magnetic levitation, the apparatus comprising a magnet array comprising one or more magnets and arranged in a circle around an imaginary axis, which magnet array generates a static magnetic field with an equilibrium location in this field at which the magnetic object can be maintained; sensor means for detecting location deviations between the current location of the magnetic object and the equilibrium location and, based on the result of the detection operation, for generating and delivering control signals; a coil array comprised of various controllable coils, the coil array generating a controllable magnetic field for maintaining the magnetic object at the equilibrium location, each coil of the coil array being arranged at least partly outside the circle in radial direction from the imaginary axis. The apparatus is characterized in that the magnetic polarisation of the magnetic object is opposite to that of the magnetic array. As a result, the magnetic object can be maintained more stably at an equilibrium location by means of magnetic levitation, while the correction coils oriented to the exterior can exert a large correction force on the magnetic object so as to maintain the object at its equilibrium location.