Magnetic Magnesium-Iron LDH-Biochar Composite for Phosphate Adsorption

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Solution Overview

Problem

Existing methods for preparing LDH-biochar composite materials are complex, require long aging times, and result in materials with low crystallinity and economic challenges, making them unsuitable for practical applications in environmental protection.

Innovation Solution

A one-step method for preparing a magnetic magnesium-iron LDH-biochar composite material involves drying and pulverizing biomass, preparing a ferric salt solution, ultrasonically treating the biomass with magnesium hydroxide, and pyrolyzing the mixture to obtain a composite material with improved crystallinity and magnetic properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If coprecipitation method is used to prepare LDH-biochar composite material, then the material can be prepared economically with high yield, but the process requires long aging time and strict pH control, and the LDH particles have low crystallinity

Engineering Contradiction:
Improvepreparation efficiencyVSAvoidaging time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent changes the preparation parameters by using pre-synthesized crystalline LDH particles instead of coprecipitation. This fundamental parameter change eliminates the need for long aging time and strict pH control, while maintaining high yield and economic feasibility. The LDH particles are prepared in advance with optimized crystallinity, then loaded onto biochar in a simplified one-step process.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies preliminary action by pre-synthesizing the LDH particles before loading them onto biochar. This preliminary preparation of high-quality crystalline LDH particles allows the subsequent biochar loading process to be rapid and simple, eliminating the need for long aging periods and strict pH control during the composite formation process.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If coprecipitation method is used to prepare LDH-biochar composite material, then the material can be prepared economically, but the process requires strict control of pH and the LDH particles have low crystallinity

Engineering Contradiction:
Improvepreparation simplicityVSAvoidcrystallinity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by pre-synthesizing the LDH particles before loading them onto biochar. This preliminary preparation of high-quality crystalline LDH particles allows the subsequent biochar loading process to be rapid and simple, eliminating the need for long aging periods and strict pH control during the composite formation process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent segments the preparation process into two independent stages: (1) LDH particle synthesis with optimized crystallinity, and (2) LDH loading onto biochar. This segmentation allows each stage to be optimized independently, achieving both high crystallinity and preparation simplicity without the compromises required by coprecipitation methods.

Inventive Principle:
Principle #1Segmentation

3Productivity

If traditional coprecipitation method is used, then LDH-biochar composite can be prepared, but the material after adsorption is difficult to recover

Engineering Contradiction:
Improveadsorption capacityVSAvoidmaterial recovery
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent creates a composite material with magnetic properties by incorporating magnetic particles into the LDH-biochar structure. This composite design maintains the high adsorption capacity for phosphate while enabling easy magnetic separation for material recovery, resolving the contradiction between adsorption performance and ease of operation.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by adding magnetic properties to specific regions of the composite material structure. The magnetic particles are incorporated into the LDH-biochar composite, providing localized magnetic functionality that enables easy separation and recovery without affecting the overall adsorption capacity of the material.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves a higher yield and crystallinity of LDH particles, allows for efficient phosphate adsorption in water treatment, and enables easy recovery of the composite material using a strong magnet, with a recovery rate of 98% or more.

Implementation Method 1

Based on characteristics of insolubility and complete ionization of Mg(OH)2 in an aqueous solution, the method realizes controllable coprecipitation

Methodology Applied
Scientific EffectCoprecipitation: Coprecipitation

Implementation Method 2

pyrolysis is carried out at a certain temperature to obtain a magnetic magnesium-iron LDH-biochar composite material

Methodology Applied
Scientific EffectPyrolysis: Pyrolysis

Implementation Method 3

Hydrotalcite, layered double hydroxide (LDH), has gained a wide attention in many fields such as water treatment due to a strong ion exchange capacity

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 4

ultrasonically treating the biomass with magnesium hydroxide

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Data Source

PatentUS12325013B2One-step method for preparing magnetic magnesium-iron layered double hydroxide (LDH)-biochar composite material and use thereof
Publication Date: 2025.06.10 POWERCHINA HUADONG ENG CORP LTD
  • US12325013B2 patent drawing
  • US12325013B2 patent drawing
  • US12325013B2 patent drawing

AI summary

A one-step method for preparing a magnetic magnesium-iron layered double hydroxide (LDH)-biochar composite material and use thereof provided. Biomass, as a substrate, is placed in a ferric salt solution, magnesium hydroxide is added, the materials are fully stirred and aged for a certain time, the aged materials are dried to obtain a magnesium-iron LDH-biomass, and the magnetic magnesium-iron LDH-biochar composite material is obtained after pyrolysis. The method solves problems of uncontrollable reaction and low crystallinity of products in preparing LDH using a coprecipitation method, reduces the amount of drugs, omits a step of adjusting a pH with an alkaline solution, improves yield and reduces a cost. The obtained magnetic magnesium-iron LDH-biochar composite material exhibits an excellent performance in adsorbing phosphate in water and can be recovered by an external magnetic field. Thus, an important method is provided for preparing LDH and the composite thereof.