Magnetic Memory Device Re-deposition Insertion Layer

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Solution Overview

Problem

Highly integrated magnetic memory devices face challenges with reliability due to electrical shorts and leakage currents caused by conductive byproducts generated during the fabrication process, which affect the integrity and performance of the magnetic tunnel junction elements.

Innovation Solution

A method involving a series of trimming processes and the use of a capping insulating layer to re-deposit and separate conductive byproducts, forming a re-deposition insertion layer that includes a mixed layer of insulating and byproduct materials, effectively preventing electrical shorts and leakage currents between memory cells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If highly integrated magnetic memory devices are fabricated, then device integration and density are improved, but reliability deteriorates due to electrical shorts and leakage currents from conductive byproducts

Engineering Contradiction:
Improvedevice integrationVSAvoidelectrical short prevention
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

An insulating layer is introduced as an intermediary between adjacent memory cell patterns to prevent electrical shorts caused by conductive byproducts. This insulating layer acts as a mediator that electrically isolates neighboring cells while allowing the highly integrated structure to be maintained, thus resolving the contradiction between high integration and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Conductive byproducts that cause electrical shorts and leakage currents are removed through selective etching processes. By extracting these harmful conductive materials from between the memory cell patterns, the reliability issue is addressed while maintaining the high integration structure.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If trimming processes are applied to remove conductive byproducts, then reliability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveelectrical short preventionVSAvoidfabrication process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

An insulating layer is formed in advance before the memory cell patterns are fully processed. This preliminary action prevents the need for complex post-processing trimming steps, as the insulating layer is already in place to prevent electrical shorts during subsequent fabrication steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The conductive byproducts that initially cause harm are converted into a benefit through a controlled re-deposition process. The byproducts are re-deposited onto the insulating layer, and the insulating layer is then patterned to create a protective structure that prevents electrical shorts, thus converting the harmful byproducts into part of the solution.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If insulating layers are added between memory cells, then electrical short prevention is improved, but device complexity increases

Engineering Contradiction:
Improveelectrical short preventionVSAvoidlayer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The insulating layer serves multiple functions simultaneously: it prevents electrical shorts between adjacent memory cells, provides a base for re-depositing conductive byproducts, and acts as a structural element in the final device architecture. This multi-functionality justifies the added layer without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The insulating layer is merged with the re-deposited byproduct material to form a composite structure. The byproducts are not simply removed but are re-deposited and integrated with the insulating layer, creating a unified structure that performs both insulation and byproduct containment functions.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20240349615A1Magnetic memory device and method for fabricating the same
Publication Date: 2024.10.17 SAMSUNG ELECTRONICS CO LTD
  • US20240349615A1 patent drawing
  • US20240349615A1 patent drawing
  • US20240349615A1 patent drawing

AI summary

A magnetic memory device and a method for fabricating the same are provided. The magnetic memory device includes a substrate, a lower insulating layer on the substrate, a memory cell including a first magnetic pattern, a tunnel barrier pattern and a second magnetic pattern, which are sequentially stacked on the lower insulating layer, and a re-deposition insertion layer extending along an upper surface of the lower insulating layer from a side of the memory cell, wherein the re-deposition insertion layer includes a re-deposition insulating layer, a mixed layer and a re-deposition byproduct layer, which are sequentially stacked on the lower insulating layer, and the mixed layer includes both a material included in the re-deposition insulating layer and a material included in the re-deposition byproduct layer.