Magnetic Memory Device Selector Formation via Dopant Implantation

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Solution Overview

Problem

The existing manufacturing processes for magnetic memory devices face challenges in processing magnetoresistive effect elements, leading to increased complexity, cost, and potential malfunctions due to interference between adjacent elements, which affects cell density and reliability.

Innovation Solution

The configuration involves forming selectors by implanting dopants into insulating layers without using hard masks, allowing batch processing of magnetoresistive effect elements and middle electrodes, reducing physical and chemical damage, and optimizing the shape and spacing to minimize interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If hard masks are used to form selectors in magnetoresistive effect elements, then processing precision can be maintained, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improveprocessing precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent removes the hard mask layer from the conventional selector formation process. Instead of using hard masks to define selector regions, the invention directly forms selectors by implanting dopants into insulating layers at specific locations, thereby eliminating the hard mask-related processes and reducing device complexity while maintaining processing precision

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent performs preliminary positioning of dopant implantation regions to directly define selector locations without requiring subsequent hard mask formation. The insulating layers are prepared in advance with designated implantation zones, allowing selectors to be formed directly through dopant implantation, thus eliminating the need for hard masks

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If conventional processing methods are used for magnetoresistive effect elements, then element formation can be achieved, but physical and chemical damage increases leading to reduced reliability

Engineering Contradiction:
Improveelement formationVSAvoidreliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent replaces mechanical hard mask formation and removal processes with a direct dopant implantation method. This substitution eliminates the mechanical stress and chemical exposure associated with hard mask processing, thereby reducing physical and chemical damage to the magnetoresistive effect elements while maintaining ease of manufacture

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The insulating layers serve a dual function: they provide electrical insulation and simultaneously serve as the medium for selector formation through dopant implantation. This self-service approach eliminates the need for separate hard mask layers and their associated damaging processes, improving reliability while maintaining manufacturing simplicity

Inventive Principle:
Principle #25Self-service

3Quantity of substance

If cell density is increased in magnetic memory devices, then storage capacity improves, but interference between adjacent elements increases causing malfunctions

Engineering Contradiction:
Improvecell densityVSAvoidinterference between adjacent elements
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by creating spatially differentiated dopant concentrations in the insulating layers. Selectors are formed with specific dopant types and concentrations at precise locations, while adjacent regions maintain different properties. This local differentiation allows increased cell density while preventing interference between adjacent memory elements through properly configured selector characteristics

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes key parameters of the selector formation process, including dopant species, implantation energy, and concentration profiles, to optimize selector characteristics for high-density applications. By adjusting these parameters, the invention achieves proper spacing and electrical isolation between adjacent elements, enabling increased cell density without interference-induced malfunctions

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If manufacturing processes are simplified to reduce cost, then production efficiency improves, but processing precision may deteriorate

Engineering Contradiction:
Improvemanufacturing costVSAvoidprocessing precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent merges the functions of insulating layers and selector formation into a single integrated process. The insulating layers serve both their primary insulation function and as the substrate for selector formation through dopant implantation. This merging eliminates separate hard mask processes, reducing manufacturing cost and complexity while maintaining processing precision through direct dopant placement in pre-defined regions

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies the processing of magnetoresistive effect elements, reduces manufacturing costs, enhances cell density, and improves the reliability of magnetic memory devices by minimizing interference and leakage currents.

Implementation Method 1

forming selectors by implanting dopants into insulating layers

Methodology Applied
Scientific EffectDopant implantation: Ion Implantation

Implementation Method 2

A magnetic memory device using a magnetoresistive effect element as a memory element (magnetoresistive random access memory: MRAM) is known

Methodology Applied
Scientific EffectMagnetoresistive effect: Magnetoresistance

Data Source

PatentUS20240074327A1Magnetic memory device and method for manufacturing the same
Publication Date: 2024.02.29 KIOXIA CORP
  • US20240074327A1 patent drawing
  • US20240074327A1 patent drawing
  • US20240074327A1 patent drawing

AI summary

According to one embodiment, a magnetic memory device includes: a first interconnect; a second interconnect; a first switching element provided on the first interconnect; a second switching element provided on the second interconnect; a first insulating layer provided surrounding the first switching element; a second insulating layer surrounding the second switching element and not being in contact with the first insulating layer; a first conductor provided on the first switching element and the first insulating layer; a second conductor provided on the second switching element and the second insulating layer; a first magnetoresistive effect element provided on the first conductor; and a second magnetoresistive effect element provided on the second conductor.