Reflective Array Substrate with Magnetic Micro-Capsules

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Solution Overview

Problem

Existing reflective liquid crystal display panels require continuous power to maintain the handwriting touch module, leading to poor user experience and high manufacturing costs due to complex processes.

Innovation Solution

An array substrate with a reflective layer composed of micro-capsules containing absorbing and reflecting particles, where the absorbing particles are magnetic and the reflecting particles are non-magnetic, allowing for magnetic field control to switch between display and writing modes without continuous power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a reflective layer made of metal materials (silver or aluminum) is used to reflect light, then the display panel can save electric energy, but the manufacturing process becomes complex and requires continuous power for the handwriting touch module

Engineering Contradiction:
Improveelectric energy consumptionVSAvoidmanufacturing process complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The reflective layer is segmented into multiple micro-capsules, each containing a mixture of magnetic absorbing particles and non-magnetic reflecting particles. This segmentation allows the reflective layer to function without continuous power supply while simplifying the manufacturing process by eliminating the need for complex handwriting touch module power management systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The reflective layer uses a composite material system consisting of magnetic absorbing particles (with magnetic properties) and non-magnetic reflecting particles (with high reflectivity). This composite structure enables the layer to reflect light passively without requiring external power, thereby reducing energy consumption and manufacturing complexity.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If a handwriting touch module is added to enable writing function, then the display becomes more versatile, but continuous power is required and manufacturing costs increase

Engineering Contradiction:
Improvehandwriting functionVSAvoidcontinuous power consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by stationary object

Solution Approach 1:

The magnetic reflective layer serves itself by using the magnetic properties of the absorbing particles to respond to magnetic fields from writing tools. The layer automatically switches between display and writing modes without requiring external power control, enabling the handwriting function to be activated only when needed through magnetic field interaction.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The reflective layer changes its optical parameters (reflectivity and absorption) in response to magnetic field changes. When a magnetic writing tool approaches, the magnetic absorbing particles change their magnetic state, altering the layer's optical properties to enable writing mode, thereby providing versatility without continuous power consumption.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by stationary object

If micro-capsules containing magnetic absorbing particles and non-magnetic reflecting particles are used, then power consumption is reduced, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvepower consumptionVSAvoidparticle distribution precision
Core Design Contradiction:
Use of energy by stationary objectVSManufacturing precision

Solution Approach 1:

Each micro-capsule is designed with local quality differentiation, containing both magnetic absorbing particles and non-magnetic reflecting particles in specific proportions. This local composition ensures that each capsule unit independently provides the desired optical and magnetic properties, reducing the need for high overall manufacturing precision while maintaining performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The magnetic absorbing particles within the micro-capsules can dynamically change their magnetic state in response to external magnetic fields. This dynamic property allows the particles to adjust their behavior based on operational conditions, compensating for variations in manufacturing precision and ensuring consistent performance across different capsules.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables normal display and reflection functions without continuous power supply, enhancing user experience and simplifying the manufacturing process with lower costs.

Implementation Method 1

a magnetic field generating device; wherein the magnetic field generating device is on a side of the reflective layer away from the color filter substrate

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

the absorbing particles are magnetic particles absorbing light

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Implementation Method 3

the absorbing particles are magnetic particles absorbing light

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 4

the reflecting particles are non-magnetic particles reflecting light

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS12216374B2Array substrate and manufacturing method thereof, display panel, display device, display kit
Publication Date: 2025.02.04 HEFEI BOE OPTOELECTRONIC TECH CO LTD
  • US12216374B2 patent drawing
  • US12216374B2 patent drawing
  • US12216374B2 patent drawing

AI summary

Embodiments of the present application provide an array substrate and manufacturing method thereof, and a display panel, display device, display kit. The array substrate includes: a base substrate, and a reflective layer on a side of the base substrate; the reflective layer includes: a plurality of micro-capsules; each of the micro-capsules includes: a plurality of absorbing particles and a plurality of reflecting particles; the absorbing particles are magnetic particles absorbing light; the reflecting particles are non-magnetic particles reflecting light.